Choosing a miter saw with a broach

Mini miter saw with 12-24V feed

choosing, miter, broach

Materials and tools used by the author:

List of materials:
– furniture guides (sliders);
– plywood;
– steel rods;
– linear bearings;
– sheet aluminum;
– spring;
– thin sheet metal for the shield;
– motor 775;
– Belting;
– axle fasteners (aluminum);
– flange for installing cutting discs;
– bolts, nuts, screws;
– button to turn on the machine;
– wires, socket and socket for connecting the power supply.

The process of making homemade products:

Step one. Broach and hinge
Cut a rectangle out of plywood and fasten the shelf guides on the sides. These guides will serve as a pulling unit, a block with an engine will drive along it.

Next, we need to make a hinge that will tilt the saw. The hinge can be made from a linear bearing, we use washers to minimize backlash. The axle itself is attached to the base using aluminum clamps.

After careful measurements, you can attach the pivot pin to the base. The easiest way to cut plywood for parts is with a jigsaw, the author built for this a small “circular saw” based on a jigsaw.

Step two. Block with motor
We cut out a rectangle from plywood, attach the axle to it on bearings, and also fasten the motor using the bracket. The author used a lowering belt drive, it allows you to lower rpm and increase torque, which is what you need for a good miter saw.

The motor must be able to move away from the driven axle so that the belt can be tensioned.

Step three. Protective shield
We make a protective shield over the disc so that nothing will fly into the face while working. Of course, the shield will also prevent you from getting hurt on the disc if you touch it with a part of your body.

We make the base for the shield from MDF or plywood and cut out a casing for it from thin sheet steel or aluminum. We fasten the shield with self-tapping screws and now our machine has become safer.

DeWALT DW717XPS

Table miter saw with unique XPS system. It represents the positioning of the cut line using the disc shade.

Therefore, a quick and accurate alignment of the disc on the mowing line is achieved, illumination of the working area.

Thanks to the cam clamp, the operator can set the exact cutting angle. The modern system of two guides is designed to hold long workpieces, while the cut section does not move.

The innovative cutting depth gauge will help you to make the grooves.

The model is great for home carpentry, use in furniture companies.

Characteristics:

  • power. 1,675 kW, output. 0.96 kW;
  • cutting height. 8.8 cm, width. 30.2 cm;
  • disc diameter. 25.4 cm, bore. 3 cm;
  • tilt angle. 48 °, rotation. 60 °;
  • rotation speed. 4,000 rpm;
  • the set includes a disc, a key, a dust collector;
  • dimensions. 54.1×44.2×71.8 cm;
  • weight. 23 kg.

Advantages:

  • even cut;
  • effective unique technologies;
  • dynamic engine brake;
  • smooth speed control;
  • spindle lock;
  • the ability to connect a vacuum cleaner.

Disadvantages:

Metabo KGSV 72 Xact

Hand-held miter saw for working with wood and metal. The user has the opportunity to use the feed function and the symmetrically exposed stop system.

Also, to achieve precise work, a double-line laser is provided, a saw blade from the “multi cut” series with flat trapezoidal teeth.

The sawdust is discharged through the built-in funnel, which simplifies the subsequent cleaning process. The support is easily adjustable, the protective cover eliminates the risk of injury to the operator.

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Such features were able to increase the functionality of the hand tool.

Characteristics:

  • power. 1.8 kW;
  • cutting height. 7.2 cm, width. 30.5 cm;
  • disc diameter. 21.6 cm, bore. 3 cm;
  • tilt angle. 47 °, rotation. 50 °;
  • rotation speed. 6,300 rpm;
  • included disc, 2 table extensions, clamp, tool for changing the accessory, cable holders.

Advantages:

  • hardy engine;
  • smooth speed control;
  • high build quality;
  • perfect cutting of wood and metal;
  • two-line laser;
  • safe operation.

Disadvantages:

Metabo KGS 315 Plus

Professional table miter saw. Maximum flexibility in the sawing process is achieved through free table rotation and saw head tilt.

Equipped with Vario-Constamatic full-wave electronics to ensure optimum speed selection for a specific material type.

The “Quick” system is designed for easy saw blade replacement without tools. High-quality sawing thanks to the powerful universal motor and large saw blade.

There is a function of adjusting the revolutions, broaching for wide workpieces, precise adjustment of angles through the fixation points, a limiter.

Characteristics:

  • power. 2.2 kW;
  • cutting height. 12 cm, width. 32 cm;
  • disc diameter. 31.5 cm, bore. 3 cm;
  • tilt angle. 47 °, rotation. 60 °;
  • support dimensions. 50.5×36.5 cm;
  • rotation speed at rated load. 4,100 rpm;
  • cutting speed. 67 m / s;
  • complete disc, support, clamp, dust collector, adapter for vacuum cleaner;
  • weight. 26 kg.

Advantages:

  • optimal removal of sawdust;
  • smooth engine start;
  • safe use due to the high, extendable support;
  • good power;
  • quiet and soft work;
  • high-quality sawing of any type of wood.

Disadvantages:

  • laser inaccuracy.

Where can be applied

  • – when laying floors
  • – in the manufacture of window frames
  • – for other joinery and construction work
  • – in the manufacture of furniture, etc. This saw will allow you to perform any work much faster and better than with a conventional mechanical miter box.

Which miter saw to choose

As beginners gain more and more experience, they begin to perform more and more complex work and, accordingly, better quality. And for this, it becomes necessary to acquire a more complex, more convenient tool in work. Today we will talk about a tool such as a miter saw.

If, for just beginning craftsmen, if necessary, washed down “mustache”, washed down at any other degree or an oblique cut, it was recommended to use a mechanical tool, namely a rotary miter box with a hacksaw. then for the more advanced and those who want to solve more complex problems, we can recommend an electric tool, the so-called “miter saw”. It is also called “pendulum”.

This tool allows you to process the required workpieces faster and more accurately. What functions can this saw perform? Here are the main ones:

  • -sawing at right, oblique, inclined
  • -selection of grooves in the workpiece, etc.

Tool selection

Now a few words about choosing a tool. Proceeding from the fact that for such saws vary significantly and even tenfold, it is necessary to determine for what purpose it is purchased.

If the saw will be used for one-time work, that is, for household use, for example, for installing skirting boards and the like, then there is no need to buy a professional expensive saw, a budget one with the required number of functions will do.

If, however, it is supposed to perform more accurate and complex work, the manufacture of furniture, other complex structures, then you should think about a more functional saw.

You should pay attention to such parameters as the width and depth of the cut. If you need to process wider workpieces, then you need to choose a saw with a feed function. This function allows you to pull the saw towards you on the guide rails, then start the saws and advance them forward. this way you can cut and trim wider workpieces.

Also, it is important to pay attention to whether there is an adjustment for the cutting depth. this will come in handy when grooving.
You should carefully look at the values ​​of the angles of rotation in both directions for oblique cuts, angles of inclination (including smooth or discrete control). And depending on the solution of the proposed tasks, make a choice.

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There are other functions as well, such as dust collector, laser showing cutting line, various adjustments, etc.

The more expensive and more powerful the saw, the more functions it has and is designed for longer continuous work. Naturally and allows for more accurate cuts.

It so happens that it will be sufficient to purchase an inexpensive saw that will allow you to perform the necessary tasks for home repair and construction.

At the same time. that a miter saw will give great opportunities in high-quality processing of various products and will facilitate the performance of certain work, we must not forget that the responsibility when using this tool will also increase. This is an observance of safety precautions when using power tools.

Cutting tool, sharp, high speed. attentiveness during work should be maximum. And be sure to follow all the manufacturer’s recommendations on the use of cutting discs, conditions of use, compliance with safety measures.

Be sure to wear glasses and gloves when working with this tool. At high speeds, there is the possibility of sawdust or small chips flying out, which can be dangerous to the eyes. this should never be forgotten. Do not neglect safety precautions!

The main idea: before purchasing a tool, carefully study its capabilities, match it with your needs and then make a decision.

And now I propose in this video clip to look at the atypical possibilities of using a miter saw, except for a saw at right and other angles:

Combi Miter Saw 254mm Scheppach MST254 KITY

Miter saw 254mm with wire JET JSMS-10L

Miter saw 255mm with wire Worcraft MST20-255

End saw for wood 210mmProton PDT-210

Cordless wood trimmer 185mm Yato YT-82816

Construction, main units and elements.

Each model consists of a wide, thick-walled aluminum base on which a turntable is mounted. A stand departs from the bed, carrying the electric motor and the saw unit, ending with a control handle.

Cross cut with 305 mm broach and laser Yato YT-82175

Sliding miter saws

  • Own dust collection system. work without a vacuum cleaner!

Power: 1800 W

Disc diameter: 254 mm

Max width of a cut at an angle of 90 °: 305 mm

Max depth of cut at an angle of 90 °: 90 mm

Backlight: yes

Laser presence: yes

Power: 1900 W

Disc diameter: 255mm

Max width of a cut at an angle of 90 °: 300 mm

Max depth of cut at an angle of 90 °: 72 mm

Backlighting: no

Laser presence: yes

  • Illumination and laser pointer for maximum precision

Power: 2200 W

Disc diameter: 305 mm

Max width of a cut at an angle of 90 °: 300 mm

Max depth of cut at an angle of 90 °: 110 mm

Backlight: yes

Laser presence: yes

  • Clean operation. built-in dust extraction system collects 80% of sawdust

Power: 1400 W

Disc diameter: 216 mm

Max width of a cut at an angle of 90 °: 305 mm

Max depth of cut at an angle of 90 °: 65 mm

Backlight: yes

Laser presence: yes

  • Work area illumination and laser pointer for precise work

Power: 2000 W

Disc diameter: 254 mm

Max width of a cut at an angle of 90 °: 300 mm

Max depth of cut at an angle of 90 °: 90 mm

Backlight: yes

  • Laser pointer for precise cuts on the intended mowing line

Power: 1500 W

Disc diameter: 210mm

Max width of a cut at an angle of 90 °: 310 mm

Max depth of cut at an angle of 90 °: 62 mm

Backlighting: no

Laser presence: yes

Power: 1800 W

Disc diameter: 255mm

Max width of a cut at an angle of 90 °: 300 mm

Max depth of cut at an angle of 90 °: 72 mm

Backlighting: no

Laser presence: yes

  • Laser pointer for precision work

Power: 1500 W

Disc diameter: 216 mm

Max width of a cut at an angle of 90 °: 270 mm

Max depth of cut at an angle of 90 °: 70 mm

Backlight: yes

Laser presence: yes

  • Laser pointer for precise cutting

Power: 1800 W

Disc diameter: 254 mm

Max width of a cut at an angle of 90 °: 430 mm

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Max depth of cut at an angle of 90 °: 75 mm

Backlighting: no

Laser presence: yes

  • Laser pointer for precise cuts on the intended mowing line

How to Choose a Mitre Saw (3 Steps)

Power: 1800 W

Disc diameter: 254 mm

Max width of a cut at an angle of 90 °: 280 mm

Max depth of cut at an angle of 90 °: 90 mm

Backlighting: no

Laser presence: yes

  • Front-mounted rails for confined spaces

Power: 1500 W

Disc diameter: 305 mm

Max width of a cut at an angle of 90 °: 310 mm

Max depth of cut at an angle of 90 °: 102 mm

Backlighting: no

Laser presence: yes

  • Laser pointer ensures precise cuts

Power: 1800 W

Disc diameter: 255mm

Max width of a cut at an angle of 90 °: 305 mm

Max depth of cut at an angle of 90 °: 75 mm

Backlighting: no

Laser presence: yes

Power: 1800 W

Disc diameter: 255mm

Max width of a cut at an angle of 90 °: 430 mm

Should You Buy A Miter Saw? Beginner Woodworker’s guide

Max depth of cut at an angle of 90 °: 75 mm

Backlighting: no

Laser presence: yes

Power: 2000 W

Disc diameter: 254 mm

Max width of a cut at an angle of 90 °: 305 mm

Max depth of cut at an angle of 90 °: 90 mm

Backlighting: no

Laser presence: yes

Power: 1800 W

Disc diameter: 216 mm

Max width of a cut at an angle of 90 °: 305 mm

Max cutting depth at 90 °: 72 mm

Backlight: yes

Laser presence: yes

Power: 1400 W

Disc diameter: 216 mm

Max width of a cut at an angle of 90 °: 270 mm

Max depth of cut at an angle of 90 °: 70 mm

Backlighting: no

Laser presence: no

Power: 1600 W

Disc diameter: 216 mm

Max width of a cut at an angle of 90 °: 312 mm

Max depth of cut at an angle of 90 °: 70 mm

Backlighting: no

Laser presence: yes

Power: 1700 W

Disc diameter: 305 mm

Max width of a cut at an angle of 90 °: 335 mm

Max depth of cut at an angle of 90 °: 105 mm

Backlighting: no

Laser presence: no

Power: 1800 W

Disc diameter: 254 mm

Max width of a cut at an angle of 90 °: 305 mm

Max depth of cut at an angle of 90 °: 90 mm

Backlighting: no

Laser presence: yes

Power: 1800 W

Disc diameter: 210mm

Max width of a cut at an angle of 90 °: 310 mm

Max depth of cut at an angle of 90 °: 62 mm

Backlighting: no

Laser presence: no

The feed-through miter saw has a distinctive feature: the working head with the saw blade is placed on two parallel strips and thus freely moves horizontally back and forth.

The design of the saw made it possible to saw large workpieces. up to 430 mm at an angle of 90 °, and the related field of application: woodworking and furniture production for the manufacture of doors and door frames, skirting boards, parquet.

Sliding miter saws: equipment features

  • The built-in U-shaped stop expands the working table and serves to securely hold oversized workpieces. A large part is additionally fixed with a clamp.
  • The laser pointer is increasingly used in equipment to clearly mark the line of the cut for the most accurate work.
  • Spindle lock function enables safe disc replacement.
  • The possibility of connecting a vacuum cleaner allows you to keep the workplace clean. sawdust does not cover the cutting line and does not penetrate the operator’s respiratory tract. Some models are equipped with dust bags.
  • A protective cover is included in the equipment package. It covers the working area of ​​the tool, thus avoiding accidental injury to the operator.