Cutting aluminum profiles at 45 degrees

Cutting aluminum profiles. methods from hacksaw to machine

The most convenient tool for cutting any profile

It is easy to cut through thin aluminum sheets, as almost any tool will do the job. But what about, for example, a clearance corner or an inconvenient channel? details about hand tools and equipment used for cutting aluminum profiles are described in this material. Carrying out the work is complicated by a number of factors, but it is still possible to evenly divide the workpiece.
How to saw with a hacksaw for metal. 21st century in the yard

Milling machine

It is important that this equipment is configured by the operator specifically for work on aluminum. This is due to the softness and ductility of the metal. It is also important to choose a low router speed (from 5000 to 9000 per minute) and first drop kerosene on the cutting area. The feed is smooth, accurate so as not to damage the cutter. The advantages and disadvantages are similar to a plasma cutter and a laser, but the processing quality of the part is slightly worse.

Hacksaw for metal

It is not always possible to use electrical equipment such as miter saws, so you have to be content with the simplest tools. The first of them is hacksaws for metal. They can cut sheet material, as well as a thin profile. Cutting starts from the edge, continues on the back and ends on the sides.

Advantages:

the hacksaw weighs little, so your hands do not get tired; ease of action; cheapness of the tool; efficiency like a jigsaw.

Disadvantages:

it takes a long time; possible deformation of the profile; the need to hold the profile, which does not guarantee the accuracy of the work.

Miter (pendulum) saw

Structurally similar to those previously described, only the working body is not a solid metal, but an abrasive disc, as for an angle grinder. It is considered the best solution for cutting aluminum profiles at home for the following reasons:

cut straight, lengthwise and obliquely; when working, the user only needs to lower the swing arm (pendulum) onto the workpiece, and without much effort; reliable fixation of the workpiece in the clamps; the ability to work with long aluminum profiles; there are models similar to the disc price range, but more functional.

In confirmation of the latter statement, the Makita LF 1000 miter saw was considered. Its characteristics:

maximum cutting depth. 68 (at 90 degrees) and 50 mm (at 45 degrees);

kerf width. up to 210 mm; wide work table; up to 2700 rpm; power. 1650 W; weight. 32 kg.

Such trimming will cost the user 60 thousand rubles, but subject to constant work. Otherwise, the investment will not pay off.

If the aluminum profile is cut irregularly, a hand tool is enough. a hacksaw, an angle grinder and even scissors. With constant work, it makes sense to purchase a portable saw, preferably a miter saw, since it is multifunctional. The investment will pay off in 2-3 months. For the operation of an enterprise engaged in the serial production of metal profiles, plasma cutters or laser installations will be required.

In short, this is everything you need to know about cutting aluminum profiles. If you have something to add, share your knowledge in the discussion to this article.

Methods for cutting aluminum profiles

All techniques are conventionally divided into two groups:

cutting with compact hand or electric equipment; cutting with special devices (portable or stationary).

Cutting aluminum on a machine

The first group includes the following tools:

The second category includes:

plasma, laser, milling installations; various saws.

Now it is worthwhile to study the features of each method, the advantages and disadvantages, and then conclude on the best way to cut an aluminum profile.

Electric jigsaw

Before starting work, it is important to make sure that the file is fixed in the tool specifically for metal. Of course, a blade for wood will also cut aluminum, only the cut quality will leave much to be desired. Cutting the profile starts from the back, then the side edges are cut in turn.

Advantages:

electrical equipment facilitates the user’s work; quality close to ideal (there will be no burrs, bevels, or other defects on the product); speed of work; multiple use (with the right choice of a file); jigsaw is cheaper than similar devices for cutting aluminum profiles.

Disadvantages:

the workpiece must be securely fixed so that it is not “led” when the jigsaw is in operation.

Metal scissors

An even simpler tool that is easier to work with. The principle of operation is elementary. the profile is marked, after which it is cut along the mowing line.

Advantages:

cutting is faster than a hacksaw; cheapness of scissors; a good result is possible with a quality tool and experience.

Disadvantages:

when crossing the ribs of the profile, it is possible to leave the mowing line of the marking, damage the workpiece or bend it; you will have to practice and spoil a few “rough” workpieces before you can work perfectly accurately.

Compact equipment overview

Cutting aluminum profiles can be carried out with various devices. For example, in the preparation of such material for the further installation of drywall, it is the compact devices that are the most convenient and practical to use. Many craftsmen prefer to use such equipment, since it does not take up much space, is easily transported from place to place, and you do not have to make a lot of extra effort to work with it.

Consider the main features of the most popular compact devices with which you can cut an aluminum profile.

What else can you cut?

Correct and accurate cutting of aluminum profiles can be realized not only with compact tools. For such work, special laser, milling or plasma installations are also perfect. It is very convenient to work with them and you can get good results. Saws are no less relevant. Below we will consider what features such functional equipment has.

Plasma, laser, milling machines

Plasma and laser cutting machines are the ideal solution if you want to cut metal as quickly and efficiently as possible. True, such options are not suitable for home use. Plasma cutter and laser machine belongs to the category of professional equipment. Such equipment can be found in various large enterprises.

Such equipment has the following positive characteristics:

• cutting aluminum with a laser or plasma machine will take only a couple of minutes;
• the master only needs to set up professional equipment, and all other work is done by the machine;
• cutting quality with such equipment will be the highest.

Of the minuses, it can be noted:

• the high cost of such high-quality equipment;
• it is not possible to use such equipment at home or in a garage;
• laser and plasma machines make a lot of noise during operation.

Separately, it is worth talking about modern milling installations. Such equipment must be correctly adjusted by the operator to work with aluminum. This requirement is due to the high softness and ductility of this material. Also, it is no less important to set small indicators of revolutions of milling equipment (from 5000 to 9000 per minute). You will first need to drop a little kerosene on the area where the cut will be made.

The supply of the workpiece here should be as accurate as possible, otherwise you can spoil the milling cutter of the technique. The pros and cons of a milling machine are similar to those of a laser and a plasma cutter, but the quality of processing of parts turns out to be a little less high-quality.

Often, different types of saws are used for cutting metal. Find out about the characteristics of the most popular options.

• Circular. Analogue of hand tools, but with more power. With a circular saw, you can make longitudinal, transverse and oblique cuts (for example, at an angle of 45 or 90 degrees). Modern technology is able to eliminate overheating by switching off at the right time. It is a durable, reliable and practical device, maneuverable, shortens the work time.

• Disk. Many circular saw models are capable of cutting very large workpieces. The tool itself can have very small dimensions. The circular saw can be used for corner cuts. The accuracy of the work here turns out to be as high as possible. True, a saw, in the design of which there is a special disc, will cost a tidy.

• Miter cut. Much like a circular saw. Can cut lengthwise, straight, inclined. A firm fixation of the workpiece in special clamps is provided. Miter saw can cut long aluminum profiles.

Scissors

Cutting metal parts is even easier if there are special scissors in the toolbox. The process is extremely simple: it is enough to first mark the aluminum profile, and then cut it along the outlined lines.

Shears for metalwork also have their positive qualities. Let’s get to know them.

Metal scissors are not without certain disadvantages.

• When moving over the ribs of the workpiece, there is a high risk of leaving the markings on the mowing line. Because of this, the workpiece itself or its bending deteriorates noticeably.
• Before cutting the aluminum profile, you will need to practice a little on “rough” blanks, which are not a pity to spoil. You will have to learn a little to cut the metal perfectly correctly and accurately, and this is an extra time investment.

Aluminum profile cutting

• Compact equipment overview
• Hacksaws
• Scissors
• Angle Grinder
• Jigsaws
• What else can you cut?
• Plasma, laser, milling machines
• Saws
• How to cut correctly?

Cutting metal profiles has long ceased to be an impossible task. Today there are many tools and devices with which you can easily cope with such workflows. In this article, we will learn how the cutting of an aluminum profile can be realized.

Angle Grinder

An excellent tool with very good functionality. With an angle grinder, the aluminum profile can be cut as quickly and simply as possible. Of course, for cutting, you will need to use not grinding, but cutting wheels. You will need to choose a tooling that has a small thickness parameter. This is the only way to minimize material losses.

When working with an angle grinder, the master will definitely need to use protective equipment to protect the eyes and skin from sparks.

Such a popular tool as an angle grinder has a number of significant advantages.

Against the background of attractive qualities, do not forget about the shortcomings that an angle grinder has.

Hacksaws

Not in all cases there is a possibility of using electrical equipment for the purpose of cutting a metal profile. These are tools like a miter saw. For this reason, craftsmen often have to make do with simpler tools. The most popular and practical tool is a hacksaw for metal. With this device, it will be possible to cut sheet material and a profile of moderate thickness. They always start cutting from the edge, and then act on the back side. Finished on the sides.

A hacksaw for metal has a lot of positive qualities that make it convenient and practical.

Of the minuses, it is worth noting the following.

• It takes a lot of time to carry out work on cutting metal.
• In the course of cutting an aluminum profile, it may undergo deformation.
• Working with a hacksaw, the craftsman will need to maintain the aluminum profile all the time. In this case, the clarity of the work will not be guaranteed.

Scissors

Cutting metal parts is even easier if there are special scissors in the toolbox. The process is extremely simple: it is enough to first mark the aluminum profile, and then cut it along the outlined lines.

Shears for metalwork also have their positive qualities. Let’s get to know them.

Metal scissors are not without certain disadvantages.

• When moving over the ribs of the workpiece, there is a high risk of leaving the markings on the mowing line. Because of this, the workpiece itself or its bending deteriorates noticeably.
• Before cutting the aluminum profile, you will need to practice a little on “rough” blanks, which are not a pity to spoil. You will have to learn a little to cut the metal perfectly correctly and accurately, and this is an extra time investment.

What else can you cut?

Correct and accurate cutting of aluminum profiles can be realized not only with compact tools. For such work, special laser, milling or plasma installations are also perfect. It is very convenient to work with them and you can get good results. Saws are no less relevant. Below we will consider what features such functional equipment has.

Angle Grinder

An excellent tool with very good functionality. With an angle grinder, the aluminum profile can be cut as quickly and simply as possible. Of course, for cutting, you will need to use not grinding, but cutting wheels. You will need to choose a tooling that has a small thickness parameter. This is the only way to minimize material losses.

When working with an angle grinder, the master will definitely need to use protective equipment to protect the eyes and skin from sparks.

Such a popular tool as an angle grinder has a number of significant advantages.

Against the background of attractive qualities, do not forget about the disadvantages that an angle grinder has.

Aluminum profile cutting

• Compact equipment overview
• Hacksaws
• Scissors
• Angle Grinder
• Jigsaws
• What else can you cut?
• Plasma, laser, milling machines
• Saws
• How to cut correctly?

Cutting metal profiles has long ceased to be an impossible task. Today there are many tools and devices with which you can easily cope with such workflows. In this article, we will learn how the cutting of an aluminum profile can be realized.

Compact equipment overview

Cutting aluminum profiles can be carried out with various devices. For example, in the preparation of such material for the further installation of drywall, it is the compact devices that are the most convenient and practical to use. Many craftsmen prefer to use such equipment, since it does not take up much space, is easily transported from place to place, and you do not have to make a lot of extra effort to work with it.

Consider the main features of the most popular compact devices with which you can cut an aluminum profile.

Jigsaws

An electric jigsaw can also be used to cut an aluminum profile. This is a very handy and compact tool that many DIYers have in stock.

Before starting directly to work, it makes sense to make sure that the appropriate file for metal parts is installed in the device. Blades for wood can be easily cut and aluminum, but the quality of the cut will not be the highest. The cutting process itself begins from the rear, after which the side edges are cut in turn.

Find out what strengths the jigsaws demonstrate.

• Electrical equipment greatly simplifies any work, especially when compared with manual devices.
• The quality of a cut made with a jigsaw can be almost perfect. There will be no burrs, bevels and other possible defects.
• The work will not take much time.
• Reusable if you choose the right file.
• A jigsaw will cost much less than other similar devices for cutting aluminum profiles.

The tool in question does not have a large number of serious shortcomings. However, the master will need to make sure that the workpiece is as firmly and reliably fixed as possible. Otherwise, in the course of cutting, it can “lead” under the influence of a jigsaw.

Plasma, laser, milling machines

Plasma and laser cutting machines are the ideal solution if you want to cut metal as quickly and efficiently as possible. True, such options are not suitable for home use. Plasma cutter and laser machine belongs to the category of professional equipment. Such equipment can be found in various large enterprises.

Such equipment has the following positive characteristics:

• cutting aluminum with a laser or plasma machine will take only a couple of minutes;
• the master only needs to set up professional equipment, and all other work is done by the machine;
• cutting quality with such equipment will be the highest.

Of the minuses, it can be noted:

• the high cost of such high-quality equipment;
• it is not possible to use such equipment at home or in a garage;
• laser and plasma machines make a lot of noise during operation.

Separately, it is worth talking about modern milling installations. Such equipment must be correctly adjusted by the operator to work with aluminum. This requirement is due to the high softness and ductility of this material. Also, it is no less important to set small indicators of revolutions of milling equipment (from 5000 to 9000 per minute). You will first need to drop a little kerosene on the area where the cut will be made.

The supply of the workpiece here should be as accurate as possible, otherwise you can spoil the milling cutter of the technique. The pros and cons of a milling machine are similar to those of a laser and a plasma cutter, but the quality of processing of parts turns out to be a little less high-quality.

Often, different types of saws are used for cutting metal. Find out about the characteristics of the most popular options.

• Circular. Analogue of hand tools, but with more power. With a circular saw, you can make longitudinal, transverse and oblique cuts (for example, at an angle of 45 or 90 degrees). Modern technology is able to eliminate overheating by switching off at the right time. It is a durable, reliable and practical device, maneuverable, shortens the work time.

• Disk. Many circular saw models are capable of cutting very large workpieces. The tool itself can have very small dimensions. The circular saw can be used for corner cuts. The accuracy of the work here turns out to be as high as possible. True, a saw, in the design of which there is a special disc, will cost a tidy.

• Miter cut. Much like a circular saw. Can cut lengthwise, straight, inclined. A firm fixation of the workpiece in special clamps is provided. Miter saw can cut long aluminum profiles.

What else can you cut?

Correct and accurate cutting of aluminum profiles can be realized not only with compact tools. For such work, special laser, milling or plasma installations are also perfect. It is very convenient to work with them and you can get good results. Saws are no less relevant. Below we will consider what features such functional equipment has.

Scissors

Cutting metal parts is even easier if there are special scissors in the toolbox. The process is extremely simple: it is enough to first mark the aluminum profile, and then cut it along the outlined lines.

Shears for metalwork also have their positive qualities. Let’s get to know them.

Metal scissors are not without certain disadvantages.

• When moving over the ribs of the workpiece, there is a high risk of leaving the markings on the mowing line. Because of this, the workpiece itself or its bending deteriorates noticeably.
• Before cutting the aluminum profile, you will need to practice a little on “rough” blanks, which are not a pity to spoil. You will have to learn a little to cut the metal perfectly correctly and accurately, and this is an extra time investment.

Jigsaws

To cut an aluminum profile, it is quite possible to use an electric jigsaw. This is a very handy and compact tool that many DIYers have in stock.

Before starting directly to work, it makes sense to make sure that the appropriate file for metal parts is installed in the device. Blades for wood can be easily cut and aluminum, but the quality of the cut will not be the highest. The cutting process itself begins from the rear, after which the side edges are cut in turn.

Find out what strengths the jigsaws demonstrate.

• Electrical equipment greatly simplifies any work, especially when compared with manual devices.
• The quality of a cut made with a jigsaw can be almost perfect. There will be no burrs, bevels and other possible defects.
• The work will not take much time.
• Reusable if you choose the right file.
• A jigsaw will cost much less than other similar devices for cutting aluminum profiles.

The tool in question does not have a large number of serious shortcomings. However, the master will need to make sure that the workpiece is as firmly and reliably fixed as possible. Otherwise, in the course of cutting, it can “lead” under the influence of a jigsaw.

Hacksaws

Not in all cases there is a possibility of using electrical equipment for the purpose of cutting a metal profile. These are tools like a miter saw. For this reason, craftsmen often have to make do with simpler tools. The most popular and practical tool is a hacksaw for metal. With this device, it will be possible to cut sheet material and a profile of moderate thickness. They always start cutting from the edge, and then act on the back side. Finished on the sides.

A hacksaw for metal has a lot of positive qualities that make it convenient and practical.

Of the minuses, it is worth noting the following.

• It takes a lot of time to carry out work on cutting metal.
• In the course of cutting an aluminum profile, it may undergo deformation.
• Working with a hacksaw, the craftsman will need to maintain the aluminum profile all the time. In this case, the clarity of the work will not be guaranteed.

Compact equipment overview

Cutting aluminum profiles can be carried out with various devices. For example, in the preparation of such material for the further installation of drywall, it is the compact devices that are the most convenient and practical to use. Many craftsmen prefer to use such equipment, since it does not take up much space, is easily transported from place to place, and you do not have to make a lot of extra effort to work with it.

Consider the main features of the most popular compact devices with which you can cut an aluminum profile.

Angle Grinder

An excellent tool with very good functionality. With an angle grinder, the aluminum profile can be cut as quickly and simply as possible. Of course, for cutting, you will need to use not grinding, but cutting wheels. You will need to choose a tooling that has a small thickness parameter. This is the only way to minimize material losses.

When working with an angle grinder, the master will definitely need to use protective equipment to protect the eyes and skin from sparks.

Such a popular tool as an angle grinder has a number of significant advantages.

Against the background of attractive qualities, do not forget about the shortcomings that an angle grinder has.

Aluminum profile cutting

• Compact equipment overview
• Hacksaws
• Scissors
• Angle Grinder
• Jigsaws
• What else can you cut?
• Plasma, laser, milling machines
• Saws
• How to cut correctly?

Cutting metal profiles has long ceased to be an impossible task. Today there are many tools and devices with which you can easily cope with such workflows. In this article, we will learn how the cutting of an aluminum profile can be realized.

Plasma, laser, milling machines

Such equipment has the following positive characteristics:

• cutting aluminum with a laser or plasma machine will take only a couple of minutes;
• the master only needs to set up professional equipment, and all other work is done by the machine;
• cutting quality with such equipment will be the highest.

Of the minuses, it can be noted:

• the high cost of such high-quality equipment;
• it is not possible to use such equipment at home or in a garage;
• laser and plasma machines make a lot of noise during operation.

Separately, it is worth talking about modern milling installations. Such equipment must be correctly adjusted by the operator to work with aluminum. This requirement is due to the high softness and ductility of this material. Also, it is no less important to set small indicators of revolutions of milling equipment (from 5000 to 9000 per minute). You will first need to drop a little kerosene on the area where the cut will be made.

The supply of the workpiece here should be as accurate as possible, otherwise you can spoil the milling cutter of the technique. The pros and cons of a milling machine are similar to those of a laser and a plasma cutter, but the quality of processing of parts turns out to be a little less high-quality.

Often, different types of saws are used for cutting metal. Find out about the characteristics of the most popular options.

• Circular. Analogue of hand tools, but with more power. With a circular saw, you can make longitudinal, transverse and oblique cuts (for example, at an angle of 45 or 90 degrees). Modern technology is able to eliminate overheating by switching off at the right time. It is a durable, reliable and practical device, maneuverable, shortens the work time.

• Disk. Many circular saw models are capable of cutting very large workpieces. The tool itself can have very small dimensions. The circular saw can be used for corner cuts. The accuracy of the work here turns out to be as high as possible. True, a saw, in the design of which there is a special disc, will cost a tidy.

• Miter cut. Much like a circular saw. Can cut lengthwise, straight, inclined. A firm fixation of the workpiece in special clamps is provided. Miter saw can cut long aluminum profiles.