Do -it -yourself discs for disk saw. Ready -made solutions from the store
How to make a table for a circular saw using a hand disk circular. with your own hands
Manual circular saws are intended mainly for short transverse cuts, trimming blanks. Sometimes they are used to dissolve the boards on the beams both in manual and inpatient mode. In stationary mode, the circular is turned upside down and fixed in the table or bed. The principle of manual and inpatient use is characterized in that in the first case, the electric saw moves along the workpiece, in. the second, on the contrary, the workpiece moves relative to the saw disk. That is, a manual circular, mounted on the table upwards, turns into a stationary circular machine.
In the kit of some models and brands, there is a factory manufacturing bed for fixing a saw in a stationary version. These are devices with a small area of the desktop, on which it is problematic to accommodate and direct the workpiece longer than 1 m on a parallel stop, especially heavy. Therefore, often masters for their small workshops make such tables themselves.
- The whole structure should be strong enough, especially corners or a beam on which the circular itself is fixed and their fastening.
- The height of the table should correspond to the growth of the master. You need to work without bending down and not reaching too high the platform. Average height-65-75 cm. Sometimes low structures are made, which then put on a workbench suitable height.
- The desktop (platform) should have enough support area for the workpieces with which work is mainly ahead. For example, for cutting a timber of frame bindings or legs of furniture, a table length is enough up to 70 cm.100cm with a width from 50 cm to 100 cm. The wider the table, the more wide workpieces (boards, sheets) on it can be dissolved without an advantage over the edge of the table. The area for fastening on the desktop of parallel stops (stubborn bar) is also provided.
A large table makes it possible to conveniently work with wide and long blanks. After the saw, can be used as a self.sufficient workbench. Costs. occupies more space, more material consumption for the bed and platform.
What materials can be made of
Such a machine can be assembled from a variety of materials.
- light metal profile (corner, channel, rectangle, pipe);
- dry beam or board without bitches;
- Fat plywood, other durable leaf material.
On the desktop, a sufficiently strong leaf material:
Combined options are sometimes used. For example, a frame or frame for attaching a saw from a corner, the rest of the tree or plywood, etc.D.
The best for each master is the option that is already or is available at a price. The assembly feature is taken into account. for the metal frame, electric welding or at least a drill for drilling holes, and fasteners or rivets are required.
Since such machines are collected for carpentry workshops, most often it is the option without metal, or with a minimum of metal for fastening the saw itself. If the machine is not assembled for a workshop component of “from scratch”, then the owner already has the main tool for such assembly. At least. the manual saw of electric.
Desktop device
The design of the table for a manual type circular is so elementary that most of the specialists produce it without preparatory drawings and methods. This is a dense workbench that is made of wood and plywood.
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The most durable bases for the table are made from alloy. They are the most difficult and require the presence of the welder skills. Therefore, the stands are often made from the remnants of lumber. A circular saw is attached under the countertop, the drive appears above it through a specially drawn slot. Pilomaterial is advanced on the table cover and saw a disk. For convenience and correct work, the table will be equipped with additional devices: corner and longitudinal emphasis.
The countertop “absorbs” part of the working plane of the disk, the depth of the cut will decrease by the thickness of the countertop. For this reason, it is preferable to choose a circular with the largest disk diameter, and the table cover is thin, but hard.
If the electric saw has not yet been purchased, choose modifications with high power (from 1200 W). They will manage with a cut of wood of large sizes. For fastening the base, holes will be drilled. The whole.lit base can burst. For this reason, it is desirable to select a different type of mechanism.
Selection of material
To make a circular table with your own hands, you need to recall the carpentry skills, stock up on great patience and a small number of materials and devices.
The volume of the countertop will depend on the site of the workshop. Along with this, on a small table it will be uncomfortable to saw large segments. If the part is completely fits on the working plane, the cut is made more evenly and accurately. The height of the legs is chosen depending on the growth of the master.
Design features
The manufacture of a circular table from a manual circular saw with your own hands does not cause special problems, especially if there is a minimum number of skills. Experienced experts are able to make such a design even without schemes. It includes 2 main elements. legs and smooth working surface. Also in the design you can provide for various boxes.
Important! The saw itself should be well fixed under the table. In this case, only a disk element is left on the surface.
Materials
How to make a machine for a circular with your own hands? First of all, you need to choose materials.
Countertop
The key requirement for the countertop is considered to be resistant to increased loads, vibrations and impacts. It is important that the surface is smooth enough and does not bent under the influence of a weight of 50 kg. The optimal materials include the following:
Do not make a counterattack of plastic, wood-brown stove, OSP. Such raw materials are considered unstable to vibration. Use natural wood is permissible. But in this case, the design will turn out very expensive.
Stanin
Based on the table, you can install wooden bars. It is recommended to fix them under the lid in order to increase stiffness. It is best to use hardwood bars. beech or oak. They differ in low cost and simplicity of fastening with self.tapping screws.
Motor
Experts advise using an engine with a capacity of not more than 1000-1200 watts. Otherwise, the use of the device can be dangerous. In addition, a more heavy and persistent table is required for a powerful saw.
Transfer of rotation
For construction, it is permissible to use belt gear. In this case, the rotation is transferred to the working shaft using a wedge belt. Pulleys on the machine can match the size. Therefore, the speed of rotation of the working shaft will be the same as that of the engine.
Installation of a circular saw in a homemade table
After the manufacture of the main case, the electric engine is installed in a homemade table.
- At the stages of manufacturing the design of the table in the countertop, all the necessary holes were cut off.
- During the installation of a stationary saw, it is necessary to perfectly adjust the tilt of the tool, otherwise the drill of wooden parts will be low.quality. First of all, it is necessary to install the tool on the finished countertop in all grooves and determine whether to change the slope. If the angle does not correspond to the desired, then it will have to be adjusted with the help of special bolts, this is the easiest option. Or you can cut out special cubes that will be attached to the countertop, and already on top of them, an electric saw will be attached at the right angle.
- If the tool is installed on the spot correctly, all the holes converge, you need to put and attach the sole to the table with bolts and tighten them from the inside with the help of nuts with spring washers.
- After the manual disk saw is installed, you need to take a bar a little more than those by which the angle of inclination took place, and fix it on the countertop in the place where the saw platform was marked.
This bar is needed so that after dismantling the circular saw from the table, you can integrate it exactly in the same place, without using any additional segments.
Tips
Since the circular saw is an electrical device, it is better to work with it to a specialist who understands electricity. The transfer of the switch to another place is also better to entrust to the specialist.
Creating a drawing
The first stage of the creation of a wood processing machine is drawings of a sawing table. They can not be compiled by choosing a suitable option on thematic sites or forums. But it is better to make at least the simplest scheme on your own, given the available materials and selected sizes.
The drawing is noted all the nuances that are needed to prepare materials, indicate the places of fastening of the supports and the angles of their inclination if the tables of the table are not perpendicular to the countertop. In the figure, it is also worth noting a place for attaching the turning unit and off unit. With independent drawing up the scheme, compliance with scale and accurate proportions is not necessary. The main thing is to correctly indicate the dimensions of all future parts for the sawing machine.
Stages of manufacture
Before assembling a machine for cutting boards, logs and blanks, all the necessary materials and tools should be prepared. For work you will need:
Fastening will be performed by self.tapping screws using an electric screwdriver. All the necessary details are sawn with an electrician. A saw with a disk of suitable diameter is also being prepared.
- Sawing all parts into parts with the desired dimensions.
- Marking areas of fastening saws and legs on the countertop.
- Making a case, which is usually a drawer of a rectangular shape without a lid and bottom.
- Installation of countertops.
- Cutting holes, which should be 5-10 mm longer and 4-6 mm wider than the disk.
If you saw the material at a certain angle, then the resulting slot should resemble the trapezoid (inverted) in the form. A conventional hole is made for even sawing. Before cutting the groove, you should attach a saw and adjust the marks.
Sawing all parts into parts with the desired dimensions
Marking areas of fastening saws and legs on the countertop
Installation of a countertop and cutting holes
Necessary tools
In addition to materials, tools should be prepared.
- pencil and marker;
- Measurement tools, including meter and roulette;
- electrician;
- manual frezer;
- grinding machine;
- sandpaper (should have medium or fine granularity);
- rubbish and drill;
- Electric screwdriver.
You need to prepare everything in advance and keep at hand throughout the process.
Production process: step.by.step instructions
Countertop for a circular saw in the finished form
To make a high.quality structure, you must observe some tips. The process consists of several steps presented in the table.
| Steps | Description |
| one | A bar on all sides should be trimmed with a rubbish. Then the frame of the future table is collected from it. In each of the sides of the countertop, you need to drill several holes of 5 mm. Additionally, one end.to.end is performed for the legs of the product. |
| 2 | Several holes of a similar diameter are performed in the tsars. The legs are performed one at one end.to.end. The diameter remains the same, 5 mm. |
| 3 | Start installing dugs in the countertop. Before that, they are covered with carpentry glue. Legs and tsars are placed on top. In the presence of clamps with ties, the product should be fixed using them. Когда клей полностью просохнет нужно скрепить царги и ножки, используя специальные крепежи из металла. Additionally should be pulled with self.tapping screws. You can add the construction of reliability and strength using the corners. They will become an element of additional mounting, give the product stability. For the short side, 2 pieces are enough, and 3 are suitable for long. |
| four | The next step involves fixing the saw on the product from the inside. There are several methods to carry out the task. For fixing, M4 bolts or bars with self.tapping screws are suitable. The first case is speed and reliability. The second method does not imply additional holes, which eliminates the need to drill. I need to do it in bars, the width of which is equal to the dimensions of the saw site. Further, screws and bars on both sides fasten equipment and countertop |
| 5 | After installing the saw, you will need more a larger bar. It, using self.tapping screws, is fixed on the basis of the design. Screwing is carried out on the marks made when setting the platform in an even position. These manipulations will help, taking off the saw, to return it usually quickly without searching for segments |
| 6 | The saw disk is installed in the place. The base is sprinkled to obtain a longitudinal hole. Then the product needs to be turned over |
| 7 | Then the manufacture of parallel stops begins. Two strips are sawn away from plywood. Their length should coincide with the width of the table. On average, these dimensions are 10 cm. The corners should be twisted |
| eight | The resulting stripes are polished. They need to be tucked at an angle with self.tapping screws. Inside the metal corner should be screwed |
| 9 | If you need to fix the emphasis on the basis and the structure will be used often, the guide should be attached so that it is perpendicular to the disk. Attach the video on the bottom. This will allow him to move. |
The design is made and ready to use. When performing the described manipulations, it is important to remember the observance of safety measures. Applies and any manipulations with a disc saw.
Regularly check the position of the table and its fortress. The design should be stable, without loosening.
An example of a manufactured desktop for a circular saw
A table for a manual circular saw with a lifting mechanism
First make sure the saw relieved to fix it, only then turn it on. You can’t keep the material with your hands. This will help to avoid wood in the face when the knots begin to bounce. Additionally, it is recommended to use special protective glasses when working.
For safety, be sure to use goggles
These simple tips will help to avoid injuries at the workplace.
Mounting a disc saw
Strengthening the sole
Very little remains. Given the location of the circular electric saw from the inside of the prepared hole, the sole is strengthened using bolts. The teeth drive should enter the nest without difficulty.
The finished table is processed with special compounds that protect from moisture. Varnish coating is applied several times.
How can you supplement the system
The resulting system can be improved by elements at the personal discretion of the master, that is, by a device for adjusting the inclined level, a protective cover, a carriage, etc.P.
About electronics
Shunting
Circular type saw belongs to electrical special equipment. The power source is designed for 220V.
You can make the launch keys if the user has the necessary skills and experience in working with electronics. The saw is suspended, after which they are transferred to another more convenient place.
The use of the cord from the network
When the model is complicated, you will need to tighten the launch key using wire. The equipment will be turned on from the cord from the network.
The disadvantage will be the impossible quick shutdown, if necessary, if an accident occurs.
Frequent errors
So that the beginners succeed, it is useful for them to study the list of most commonly made errors compiled by experienced craftsmen:
- The choice of fragile material and low.quality fasteners, the organization of insufficient amount of transverse connections. Over time, the construction will lose stability.
- Application of the material of an inappropriate brand for a working countertop. The probability of deformation will increase.
- Fixing the saw is weak or to a weak basis. During use, the tool may fall out or change the installation angle.
- Lack of free chips emission. After a certain period of time, the space clogs, the motor begins to overheat.
- The hardness of the place to collect sawdust. This makes life difficult to the master.
- Inaccuracy or insufficient size cut under the disk in the countertop. The result is the impossibility of tilting the saw for sawing at an angle, friction of equipment on the edge.
- Inconvenience of access to the control button.
A table for a circular saw is necessary for everyone who is dealing with wood processing. You can not buy it, but make it with your own hands from improvised materials.
This will cost cheaper and allow you to organize the workspace as conveniently as possible.
Stages of manufacture
For example, the work was taken when the old table served as the basis for the machine. If this is not, then before the following described works, you need to make another basis. Bars of the same length for the legs are used, the design is enhanced by transverse elements. The base should be strong and stable to withstand active operation. After that, work with the countertop begins.
Stage first
In accordance with previously prepared dimensions, the working surface is cut out. By the way, you can even use an old countertop with, for example, a kitchen table. The main thing is that the material is durable and withstand all mechanical loads.
An important characteristic. the thickness of the countertop. The joiners say that it is best when the thickness is 2 cm. Such a countertop will be strong, from which material it would not be made, and leave a large working surface of the saw. Simply put, the more the disk “sticks out” from the machine, the deeper it can saw.
The edges of the boards should be finished and polished if possible. This is important not only for a beautiful appearance of the design, but also for its durability and work comfort. Yes, and no one wants a splinter.
Stage second
A hole for a circular saw is made in the countertop. Remember that it should correspond to the size of the disk. Also, on the surface of the countertop, you need to draw the installation and fastening of the saw.
Stage third
Holes in the working surface are made to fix it to the base. The countertop is turning over. To firmly connect these two parts of the machine, self.tapping screws and steel corners use. By the way, so that later the saw installation process is more convenient, the countertop can not be fixed immediately.
Fourth stage
The power supply and inclusion system of the device is equipped. The design provides that the saw will always be turned on, so you need clamps to fix the corresponding button. The launch and stop of the machine will be controlled by turning on and off the power supply. Therefore, you need a regular switch, cable, and a socket.
If a person who conducts work is not friends with electricity, then it is better to call a specialist.
A socket is installed inside, a power cord for a switch is displayed from it. It is the switch that will launch or stop the machine, so it should be at hand, so that in the event of an emergency, the master can quickly turn off the saw with one click by clicking. All this is connected to the nearest outlet in the working room.
Stage fifth
The frame is made for convenient work with a transverse cut. You can make such a carriage out of a thin base and two low walls. For this, wood and plywood are suitable. For the design to be mobile, guides are prepared for the table. It can be small parts of a steel pipe with a section of 2 × 1 cm. Pipe segments are mounted in the grooves that pre.carved by milling. Such a simple design will significantly increase the capabilities and comfort of the machine.
The guide carriage can be made of different materials, but there is a requirement for it. the presence of the adjustment function. The ability to configure the machine for the dimensions of the boards and the presence of emphasis for work at an angle. important characteristics. If it is difficult to do this with your own hands, then in stores there is a finished design of this purpose.
The sixth stage
The accuracy of the work is important, so the camp is necessarily equipped with a marginal ruler. With the help of a milling cutter, a small groove is made to install a ruler. If there is no such tool, then the groove can be prepared with a chisel. The surface of the countertop is carefully processed with a grinding machine and sandpaper. The line is most convenient to fix with the help of self.supporting bolts. This modification will make the cut of material with an accuracy of a millimeter.
Additional design improvements
For convenient use of the machine, the design improvements are carried out. Often install a container for collection of chips, a stream with dust remote for cleaner operation. The working surface can be made folding, which saves space, and even lifting, which will provide quick access to the saw.
Some craftsmen remove the casing from the tool, which is why the large working surface of the saw disk is available. A special bar for pushing boards is also prepared. This is important for security. In order not to lose this block, a special stand is made for it or drawer.
Installation of a circular saw in a homemade table
If the design of the circular saw does not have special holes for attaching to the table, then they must be done. It is important to take into account that even drilling additional holes is considered a modification and leads to the loss of a guarantee.
The circular in the table is attached from below. If the countertop is not yet attached to the base, then you can simply turn it over. If attached, it is better to turn the entire table, or put it on the side, it will be more convenient to work. It is necessary to fix the tool so that the hats do not protrude beyond the plane of the working surface.
To install a saw machine is not necessary to drill. Fastening can be carried out on clamping bars and screws. After installation, the countertop is turned over and fixed in the rest of the machine with screws.
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To increase the maximum possible depth of work, equip a special elevator, thanks to which the saw disk rises. This is not necessary, but with the device for lifting the circular saw will be much more convenient.
The elevator is installed on the frame frame using a steel sheet. To raise the saw, the bolts are twisted. The necessary height is regulated by nuts. They will fix the device at the desired height.
Correctly conducted calculations, a competent structure of the frame and a securely fixed countertop with an installed saw will make the cut of the material quickly and efficiently. There is nothing superfollable, all the work is quite possible to do it with your own hands. Highly specialized tools are also not required, everything is either at home, or you can borrow, take it for rent.