Do -it -yourself. Homemade concrete vibrator from a perforator

Beton vibration when filling the foundation with your own hands

The liquid pulp of cement mortar when mixed in a concrete mixer gains up to 2% of the air from the volume of the mixture. If you let him stay in concrete, after solidification you will get a porous, loose stone. The durability of the design, which is based on such concrete, is lost even when using cements of high brands: the array will be permeated with capillaries and voids, as the sponge will nourish water and in winter will go cracks. The non.interpreted solution will freeze, most likely, in layers and also in layers will begin to fall off.

Vibration of the solution allows you to solve both of these problems. The vibrator tip fluctuating with a high frequency and low amplitude within the radius of action depending on the power of the device shakes the pulp, forcing the dissolved air to gather in the bubbles and go to the surface. Thus, the concrete array gets rid of air dissolved in it. The mass of the solution excited by oscillations acquires increased fluidity, the solution is mixed better, without forming layers and evenly filling the volume intended for it.

A homogeneous concrete stone freed from excess air becomes resistant to all influences: mechanical, climatic and seasonal.

DIY Vibrator for concrete

It is simple to make a reliable and functional vibrator with your own hands, it is enough to have a suitable power tool with a speed speed adjustment. His drive should be reliable for the bearing to withstand the beating of the eccentric.

From a drill

For the manufacture of a deep vibrator with your own hands, you can use a regular drill. The easiest way is to purchase a ready.made nozzle with a mace. Such drives that transfer the force to the shaft can be found in stores where finished equipment is sold.

Most models on Val have a hexagon. If not, an adapter is made, which is clamped in the cartridge. The protective casing is a tube with several holes where the bolts are screwed. They drag on, resting on the case, which is quite enough.

Bulava can be made on your own. To do this, a metal cylinder is taken, on which bearings are fixed. A steel rod is passed through them, to which the cargo is launched inside the cylinder, which provides an eccentric. When working with monoliths of small depths, a flexible drive that transfers an effort to the vibration infinite can be replaced by a steel rod.

It is important to ensure the tightness of the structure.

From the pedorator

This is the easiest way to make a deeper vibrator for concrete. Several rods are welcomed to the usual peak to increase the processing area, while it should work for a blow to create oscillatory movements. Such a vibrator is convenient in private construction, but it is difficult to use in reinforced arrays.

Using a scoop or a cell, you can make a superficial vibrator for compaction of concrete from a conventional peorator. It is enough to put the rod on a scoop or a cell in a stroke mode and place them on the solution. After turning on, the upper layer will begin to compact.

Superficial vibrator

For a homemade vibrator for concrete screeds and other large surfaces, you can take any engine and attach a load for an eccentric to the output axis. This design is mounted on a flat bar, you can even wooden, where the handle is attached. The bar is installed on the solution, and the vibrator is turned on, the vibrations are transmitted from the upper layers to the bottom of the structure.

Vibrator for concrete from a car shock absorber

A homemade deep vibrator can also be made from an unnecessary car shock absorber. If desired, all other components can also be found in the garage or on scrap metal.

• rod 6-8 mm;
• Bolts and nuts M8. 2 pieces;
• shock absorber;
• paint;
• sandpaper;
• welding machine;
• Corner grinder.

A protective casing is removed from the shock absorber, carefully so as not to damage the inner flask, cut the eye in a circle and get out the stem. To the latter, 2 cuts of the rod with a shift in one direction are welded. At the same time, it is optional to make a continuous seam, a pair of connections is enough.

The stem is placed back in the flask, and welded rods are undermined (if necessary). After the rod, together with the flask, is introduced into the shock absorber, the removed eye is welded to the same place. The case is cleaned with sandpaper and painted so that later the concrete is better washed off the surface.

Next, make an adapter for a finished vibrator, this will allow it to be attached to a drill. For the adapter, a casing from a shock absorber is useful, from which a piece of 20-25 cm is separated.

In the edges of the part, two holes are made for the eyelets of the clamps and the adapter is cut out using an angular grinder. The eyes are bent, the bolts are inserted.

The adapter is first clamped on the drill housing (at the place of fastening of the removable handle), and then only fix it on the vibrator. At this moment, the stem is placed in the cartridge and pressed with the key.

The work of the vibrator is carried out through an uneven weighting of the rod, which creates the vibration of the drill after including. As a result, the air cavities in concrete are destroyed, the design is compacted.

Advice! A homemade device is also suitable for compaction of the solution in forms.

Concrete vibrator from tubes

This type of vibrator also works when joining the pedorator, and its principle of action boils down to the displacement of the center of gravity of the cargo.

For work, you will need such a list of accessories:

• two steel tubes (one small diameter, the second. larger);
• bearings. 2 pieces;
• welding machine;
• metal plates. 2 pieces;
• flexible cable;
• a piece of a rubber pipe;
• clamps. 2 pieces.

A small tube is placed inside a large one, welding 2 bearing to the edges in advance.

Advice! In diameter, they should be 1-2 mm less than the internal size of a wide tube.

During welding, bearings are reliably connected to the edges of a small pipe by clips. 2 plates are also welded to the workpiece of a smaller size that play the role of an eccentric and allows you to shift the axis of the device.

The cable is attached to the same small pipe so that it can move inside a large tube. The latter joins the drill through the segment of the rubber pipe, which is attached with a clamp. The cable will be clamped in the drill cartridge, and when it is turned on, the device will give the desired effect. it will cause to vibrating concrete mixture.

During the simplest manipulations, you can quickly make a vibrator for concrete by saving your own funds and seriously improved the quality of construction work.

Deep vibrator for concrete with your own hands: manufacturing options for a deep vibrator for concrete with your own hands: Production options

Concrete vibrators: varieties and instructions for creating a device with your own hands

Due to the fact that during masonry and mixing the solution, particles of air still penetrate it, they have to be removed. The air is best removed with vibrational effects. it moves up. At the same time, concrete also increases its density and homogeneity. Due to the removal of air bubbles, an improvement in the reinforcement with the solution also improves.

Currently, there are several varieties of building vibrators for concrete:

• Submersible (internal) units are used to build quite massive and large structures. In the field of construction of private facilities, they can also be used to build monolithic walls and foundations. They received such a name for the reason that the equipment tip is completely immersed in the mixture.
• Surface type models are used to create overlapping plates, screeds, as well as when concreting sites and roads.
• External options are attached from the outside of the formwork. They are very convenient in the manufacture of narrow and high structures.

Also, vibrators can be gasoline, pneumatic and electrical.

The most common electrical devices are deep. And this is not surprising, since the creation of the foundation is one of the most important and laborious construction operations. “Depths” are designed precisely for this.

Description of value

Two types of vibrators can be distinguished:

• Portable (manual) devices equipped with an electric drive. Such models are characterized by slight weight. The length of the vibration infinite and hose can vary from one to two and a half meters. for the device itself, plus one and a half thousand for a high.quality vibration infertage. However, units are found on sale today, in the kit with which vibro.endor is already coming.
• Portable options with a mace and bending hose. The engine will cost about six thousand, hoses cost from two and a half thousand, vibrolar. from two thousand.

“Gubinniks” of a manual type include a case with an electric motor up to one kilowatt in their design.

Such units, as a rule, are equipped with an asynchronous engine, to which the debans are connected, creating fluctuations.

Working element. vibro.boula or vibration infinite connected to the body by means of a rubber sleeve with a cable. Fluctuations created by the engine are transmitted directly to the tip.

The weight of the device can vary from six to ten kilograms. It is very convenient to work with it.

Another variety of vibrators. “depths” includes vibration contact, flexible shaft and engine. However, in this version the motor is installed motionless, and a flexible shaft is responsible for the hesitation. At the same time, one of the most important characteristics is the length of the flexible shaft, because the immersion depth and the radius of the movement of the vibrolava depends on it.

In the process of choosing a concrete vibrator, you need to pay attention to the following parameters:

• The diameter of the spread of oscillations. The higher this indicator, the more quickly the compaction will be carried out.
• Amplitude and frequency of vibrational impact. The speed of air displacement from the solution depends on these indicators.
• Characteristics of the working element. They need to be selected so that in the process of immersion the distance from the cells of the reinforcement frame to the tip is at least one third of the diameter.

In this case, the high cost is an indicator of high quality. There is also such a parameter as the developing before a complete refusal. It is usually calculated in the clock.

Operation Rules

The exposure period is located depending on the plasticity and fluidity of the mixture. As a rule, the duration of processing for one place should not exceed one minute. After the sediment ends and the “cement milk” appears, the tip must immediately extract.

In the process of compaction, you need to carefully ensure that the mace does not contact with the walls. The minimum allowable distance is about ten centimeters.

Using this variety of equipment, baths and private houses are erected. During the construction of small buildings, of course, there are no deep foundations, so that the use of such vibrators in this case is quite advisable. In addition, the device can then be used to fill the floor screed.

The selection criteria are the same: the frequencies and amplitude of the vibrational impact, the number of hours until complete refusal, etc. D.

How to make a concrete vibrator with your own hands

It is not difficult to make a deep vibrator for concrete with your own hands, using any electric tool that has a setting of the number of revolutions issued. Bulava beating can be ensured through a debalance, which should be placed in a half pipe.

How to make a homemade deepest vibrator for concrete with your own hands: from a drill, a penetrator

The need to make a construction vibrator for concrete with your own hands may be needed in a variety of situations.

The vibrator is a specialized construction equipment that is used to improve the properties of structures poured from concrete.

Thanks to the vibrator from a freshly laid solution, you can remove air bubbles, distributing moisture evenly and reaching a homogeneous structure, the strength of the monolith.

Today the market offers a large selection of vibrators, but the for them are quite large. Therefore, in the case of one.time work or simply a lack of desire to spend money on a device, you can design a deep vibrator for concrete with your own hands.

Typically, the equipment is made on the basis of a penetrator or drill, adding certain structural nodes and modifying some mechanisms.

Vibrator’s design: options for the execution of the main nodes

Concrete vibrators exist different. By the method of interaction with concrete, the device can be submersible (deep) or superficial. You can make both types of device yourself.

Regardless of the principle of the vibrator for concrete, the design includes such the main elements: the drive as the main mechanism of the entire system (launches the rest of the parts), shaft and debalance, which creates vibration.

Basic requirements for engine: minimum speed of 3000 revolutions per minute or more, the ability to connect a device to a stationary electric network with 220 V of. The more powerful the engine, the more effective the work and less likely overload will be.

As a vibration device, a special vibration supply is used, which consists of a steel shock, sleeve, and rubber couplings. It will be difficult to make such a house on your own, so they usually do without this detail.

Deep vibrators are equipped with a flexible shaft transmitting the movement of the drive to the tip. A vibrating nozzle is lowered into the thickness of the concrete monolith and spreads vibrations throughout the solution. Usually a flexible shaft is made of steel tubes, bearings, stainless rods.

Making a vibrator from a drill with your own hands

To make the device yourself, you need to find at home an old drill or peorator, and then turn its main rotational movement into a vibrational. The necessary materials, tools and knowledge should be stock up in advance.

Choosing material for assembly vibrator

To make a concrete vibrator with your own hands from a penetrator, just find a tool with a power of at least 1 kW. You will need a strong stainless steel tip and nozzles with an eccentric, as well as some other details.

• Metal rod with a section of 15 millimeters
• A stainless steel tube of 40 millimeters and a length of 55 centimeters
• Sleeve and two high.quality bearings
• A piece of rod from a rectangular metal rod
• The bending reinforced hose made with a layer of waterproofing (or a durable rubber tube)
• Inner rod for the tube. a cable from the speedometer is quite suitable

Tools and materials

To make a concrete vibrator yourself, you will need such a tool: a hacksaw, electric or gas welding, metal drill, a rectangular rod.

The sequence of assembly

The entire structure is collected in a certain order. First you need to find a stainless steel tube with a diameter of 3-4 centimeters and up to 60 centimeters long. To make an inner rod, take a metal rod with a cross section of 12-15 millimeters, which will move the entire system to the side and create vibrational vibrations.

After the metal tube and the central part are prepared, they need to be combined: at one end of the bar the hole is drilled, thanks to which the drive will be attached to the device.

So that the core walks without friction, take several good bearings, in the middle of them they are located a round part of the end of the rod.

Then it is threaded inside the tube, and the bearings are clogged to the stop from both sides.

By the second end of the flexible rod, a sleeve is attached, which is designed to tightly close the rotational element of the device.

Stages of manufacture

Before making a vibrator for concrete with your own hands from a drill, it is necessary to carefully study each of the stages of the process. The vibrating nozzle for the drill is not so difficult to make.

• Cutting corner grinders of a steel rod of a round diameter into two identical parts.
• Welding of segments to a rectangular rod on both sides.
• Installation of bearings for debalance on both sides.
• Construction of the structure in a steel pipe.
• Pruning of a round bar from one side exactly flush with a pipe.
• Cutting the cover for the working end of the tip of the metal sheet, welding it.
• Drilling at the end, which leaves the tip, two holes for the incorporation with the shaft: one should be along the axis of rotation, just in the center, with a diameter and depth of 1.5 centimeters, the second is made perpendicular to the first diameter of 4 millimeters and after 7 millimeters from the edge.
• In a smaller hole, you need to make a thread for a clamping screw.
• The cable (rod) is placed in a rubber pipe, having previously lubricated, left a supply of up to 5 centimeters on the sides.
• Connection of the vibration infertage and shaft.
• Dressing a hose on a vibration, fixing with a clamp.
• Pruning the second end of the shaft to the required length, fixing the drill in the cartridge so that only the cable can rotate, and the hose remains motionless.
• Vibrone.ending plastic casing protection.
• Connecting the electric drill to the network, checking the operability of the vibrator.

Self.manufacture of a vibrator from a drill

For the individual manufacture of a vibrator for concrete, you can use a drill with a capacity of 1 kW. A special nozzle with an eccentric, an steel tip is made from a piece of stainless steel tube with a diameter of 30-40 mm and a length of 40-60 mm.

Vibration and movement of the mechanism will provide an internal rod. For its manufacture, a metal plate of 15-20 mm is welded to the gyre of metal 125-150 mm long. Elements combine with each other. At the end of the core, a through ear for the wire is drilled.

The rotation of the core is provided by two bearings, the inner diameter of which will allow you to tightly place the end of the rod inside. They should be of high quality: steel with high M carbon, t. to. will accept the main load on themselves. It is important to protect these elements from dust and dirt.

The pin is carried out into the tube, fixed from both ends with bearings, if necessary, cut: it must protrude 5-10 mm on each side. In order to completely close the rotational moment, a sleeve of a suitable size is put on for one end of the pin.

The eccentric shaft is made of a dense rubber or flexible plastic pipe, an internal pin capable of bending and changing the shape. The shaft combines the drill with the nozzle. A tube is put on top: with a margin of 4-5 cm on each side.

The concrete vibrator works thanks to the fluctuations caused by the spinning rod. One side of its side is put on the sleeve, the second rests on the core with a through hole. Then the details are combined. For thorough fastening of the connection, the sleeve must fill the bearing until the stop.

The final stage

To finally complete the work on the tool, you need:

So, for an independent filling of the foundation, you can make a vibrator for concrete with your own hands with your own hands. It is convenient to make it on the basis of a pea, drill or other tool with a sufficient power engine. It is important to know that it is inconvenient to control the unit with a length of more than a meter alone. In the manufacture of the tool, it is necessary to reliably fasten all the joints, t. to. The concrete mixture significantly presses on the instrument and opposes vibrations.

How to make a concrete vibrator from a peorator

If you plan to fill the foundation or wall of reinforced concrete, then in such situations you can not do without such an important tool as the vibrator. The main purpose of such a tool is to remove air cavities and improve the properties of the solution. Using the vibrator, you can make a mixture of homogeneous, as well as remove air and moisture from it, increasing the effectiveness of the work ongoing. The vibrator belongs to the category of those tools that are not used very often. In order not to buy such a tool when carrying out one.time construction work, you can make a vibrator for concrete with your own hands from a penetrator. How to do this, we will learn more.

Homemade concrete vibrator

During the construction and various installation works, great importance is given to the arrangement of the base of the future structure. The main component of the foundation is the concrete mixture.

Such building material is known for its ability to cope well with lengthy loads on it. Thanks to this characteristic, at home erected using a concrete solution capable of standing at least a hundred years.

Concrete in a liquid state is highly density, for this reason it is so important to perform a high.quality intake of the solution. Indeed, with a negligent attitude to the batch, air bubbles will remain inside the solution, and this is fraught with a deterioration in its advantages.

It is because of this property that the mixture is recommended to use a vibrator for concrete. Its use allows you to get the most uniform and carefully mixed product.

The modern market for building tools and materials provides a large selection of vibrators.

But the cost of the tool can scare away those who want to purchase it, therefore it is much more profitable and interesting to make a vibrator for concrete with your own hands.

Initially, it may seem that this process is very complex and impossible, however, if there is a scheme and a little time, anyone can do this.

The principle of operation of the vibrator

Vibrator’s operating mechanism for concrete.

Before starting to engage in the manufacture of a vibrator on your own, it is worthwhile to study a little the principle of its functioning. The leading purpose of this device is to eliminate the air cavities and humidity from the concrete solution with the help of a special movement of its nozzle, which is lowered into the cement. Due to the use of this equipment, the solution comes out more plastic and viscous, and the concrete solution is thoroughly laid in the desired form without the formation of air cavities. In addition, everything is done as efficient as possible. The use of this equipment has a positive effect on the implementation of all construction processes in general. If you refuse to use it, work will take a much larger amount of time. The finished design is more durable and durable and has a lot of other advantages.

How to make a quality concrete vibrator

Make a concrete vibrator with your own hands. it sounds tempting. Is it feasible? Quite. But first things first.

When construction and installation work is carried out, great attention requires the foundation of the building.

The basis of any foundation is concrete that withstands colossal loads for a very long time. This allows a reinforced concrete structure to exist for more than a dozen years.

The vibrator allows you to remove excess air from the concrete solution.

Liquid concrete is a very dense mixture. If its knead was made with large errors, then inside the mixture is possible air residues. As a result, the mechanical properties of concrete become much lower.

To achieve uniformity of concrete mix, to obtain its homogeneity, a special vibrator is used to work with concrete. It helps to remove excess accumulated air from concrete solution.

This tool is sold in almost all construction stores. However, its cost is so high that not everyone is able to make such a purchase. Therefore, very many seek to make a vibrator for concrete with their own hands.

The device is much cheaper and more original than store. At first glance, it seems that making a vibrator with your own hands is a very difficult task.

However, having small locksmith skills and certain knowledge, you can solve it.

How the vibrator functions

The main details of the vibrator for concrete are:

Before starting to make a home.made vibrator for concrete, it is necessary to understand what the principle of operation of the adaptation is based on. When it operates, there is a removal of air bubbles accumulated in concrete. The vibrator creates high.frequency fluctuations that make the mixture completely occupy the entire required volume.

After the operation of such a device, hardening the concrete mixture occurs much faster. During vibration, not only excess air, but also excess moisture is removed. The concrete mixture is uniform, it acquires better characteristics. The fluidity of the solution increases, which allows it to evenly fill the form.

If you do not use the vibrator, then the operation of filling the form lasts much longer, the quality of the resulting concrete suffers. That is why the concrete vibrator, made with his own hands, helps to significantly reduce the deadline for construction work, gives reliability to concrete structures, and increases their service life.

The principle of action and the device of a submersible vibrator

As a rule, as a rule, an electric motor is used as a drive. Although for suburban construction on a site without infrastructure, a gasoline engine may also be used. With the help of a flexible shaft in a sealed shell, torque from the drive is transmitted to the working nozzle.

Bulava for the vibrator. the main component of the design.

Shaft (1), With a flexible coupling or cardan Compounds (2) transfers torque for the debalance. Runner (3). Inside Corps (4) The so.called The surface of the running.in (6), on which he moves EXCCONCENTRIC (5).

It can move inside the running.in (design “a”) or around it (design “b”). Due to the alternating vector of centrifugal force, the hull of the mace makes oscillatory movements, the frequency of which depends on the speed of the motor. The amplitude of the oscillations is associated with the mass of the runner.

The operator vertically immerses the working tip in a mass of concrete. Thanks to a flexible hose with a shaft inside, you can get to the farthest angles of the poured volume.

There are mini vibrators, in appearance resembling a drill with a nozzle.

The device of the deep vibrator

The device of the deep vibrator for concrete is an aggregate that looks like an electric drill. a peorator, where instead of a drill is a flexible shaft in a sealed shell, with a vibrating pin at the end. It is the mace that is the main detail of the design that provides pulsating movements due to continuous rotation. The amplitude depends on the engine power. The most productive are high.frequency concrete vibrators that can provide an synchronous frequency of oscillations up to 200Hz.

Thanks to the simple device of the deep vibrator, you can quite make it at home, making a minimum of effort and receiving the maximum benefit.

Its main function is the destruction of air formations that occur in the solution during mixing, as well as the removal of excess moisture

How to make a homemade deepest vibrator for concrete with your own hands: from a drill, a penetrator

The need to make a construction vibrator for concrete with your own hands may be needed in a variety of situations.

The vibrator is a specialized construction equipment that is used to improve the properties of structures poured from concrete.

Thanks to the vibrator from a freshly laid solution, you can remove air bubbles, distributing moisture evenly and reaching a homogeneous structure, the strength of the monolith.

Today the market offers a large selection of vibrators, but the for them are quite large. Therefore, in the case of one.time work or simply a lack of desire to spend money on a device, you can design a deep vibrator for concrete with your own hands.

Typically, the equipment is made on the basis of a penetrator or drill, adding certain structural nodes and modifying some mechanisms.

Vibrator’s design: options for the execution of the main nodes

Concrete vibrators exist different. By the method of interaction with concrete, the device can be submersible (deep) or superficial. You can make both types of device yourself.

Regardless of the principle of the vibrator for concrete, the design includes such the main elements: the drive as the main mechanism of the entire system (launches the rest of the parts), shaft and debalance, which creates vibration.

Basic requirements for engine: minimum speed of 3000 revolutions per minute or more, the ability to connect a device to a stationary electric network with 220 V of. The more powerful the engine, the more effective the work and less likely overload will be.

As a vibration device, a special vibration supply is used, which consists of a steel shock, sleeve, and rubber couplings. It will be difficult to make such a house on your own, so they usually do without this detail.

Deep vibrators are equipped with a flexible shaft transmitting the movement of the drive to the tip. A vibrating nozzle is lowered into the thickness of the concrete monolith and spreads vibrations throughout the solution. Usually a flexible shaft is made of steel tubes, bearings, stainless rods.

Making a vibrator from a drill with your own hands

To make the device yourself, you need to find at home an old drill or peorator, and then turn its main rotational movement into a vibrational. The necessary materials, tools and knowledge should be stock up in advance.

Choosing material for assembly vibrator

To make a concrete vibrator with your own hands from a penetrator, just find a tool with a power of at least 1 kW. You will need a strong stainless steel tip and nozzles with an eccentric, as well as some other details.

• Metal rod with a section of 15 millimeters
• A stainless steel tube of 40 millimeters and a length of 55 centimeters
• Sleeve and two high.quality bearings
• A piece of rod from a rectangular metal rod
• The bending reinforced hose made with a layer of waterproofing (or a durable rubber tube)
• Inner rod for the tube. a cable from the speedometer is quite suitable

Tools and materials

To make a concrete vibrator yourself, you will need such a tool: a hacksaw, electric or gas welding, metal drill, a rectangular rod.

The sequence of assembly

The entire structure is collected in a certain order. First you need to find a stainless steel tube with a diameter of 3-4 centimeters and up to 60 centimeters long. To make an inner rod, take a metal rod with a cross section of 12-15 millimeters, which will move the entire system to the side and create vibrational vibrations.

After the metal tube and the central part are prepared, they need to be combined: at one end of the bar the hole is drilled, thanks to which the drive will be attached to the device.

So that the core walks without friction, take several good bearings, in the middle of them they are located a round part of the end of the rod.

Then it is threaded inside the tube, and the bearings are clogged to the stop from both sides.

By the second end of the flexible rod, a sleeve is attached, which is designed to tightly close the rotational element of the device.

Stages of manufacture

Before making a vibrator for concrete with your own hands from a drill, it is necessary to carefully study each of the stages of the process. The vibrating nozzle for the drill is not so difficult to make.

• Cutting corner grinders of a steel rod of a round diameter into two identical parts.
• Welding of segments to a rectangular rod on both sides.
• Installation of bearings for debalance on both sides.
• Construction of the structure in a steel pipe.
• Pruning of a round bar from one side exactly flush with a pipe.
• Cutting the cover for the working end of the tip of the metal sheet, welding it.
• Drilling at the end, which leaves the tip, two holes for the incorporation with the shaft: one should be along the axis of rotation, just in the center, with a diameter and depth of 1.5 centimeters, the second is made perpendicular to the first diameter of 4 millimeters and after 7 millimeters from the edge.
• In a smaller hole, you need to make a thread for a clamping screw.
• The cable (rod) is placed in a rubber pipe, having previously lubricated, left a supply of up to 5 centimeters on the sides.
• Connection of the vibration infertage and shaft.
• Dressing a hose on a vibration, fixing with a clamp.
• Pruning the second end of the shaft to the required length, fixing the drill in the cartridge so that only the cable can rotate, and the hose remains motionless.
• Vibrone.ending plastic casing protection.
• Connecting the electric drill to the network, checking the operability of the vibrator.

Deep vibrator: description, scope, device

Before making concrete vibrator yourself, you need to deal with the design features, purpose, and the rules for applying the tool.

Description of the device

The vibrator is needed to study the concrete solution after pouring in order to remove air bubbles from the thickness of the monolithic monolith, which negatively affect the strength and durability of the finished structure.

How to make a concrete vibrator from a peorator

If you plan to fill the foundation or wall of reinforced concrete, then in such situations you can not do without such an important tool as the vibrator. The main purpose of such a tool is to remove air cavities and improve the properties of the solution.

Using the vibrator, you can make a mixture of homogeneous, as well as remove air and moisture from it, increasing the effectiveness of the work ongoing. The vibrator belongs to the category of those tools that are not used very often.

In order not to buy such a tool when carrying out one.time construction work, you can make a vibrator for concrete with your own hands from a penetrator. How to do this, we will learn more.

Design and principle of operation

The purpose of such an instrument as a vibrator is to change the consistency of concrete mass to a denser one, which is necessary to increase the strength. The principle of functioning of the device is based on the fact that the tool creates high.frequency impulses, as a result of which the consistency of the concrete mass seeps between the smallest particles.

The construction vibrator allows you to solve the following tasks:

• The process of removing moisture and air from the mixture is carried out.
• Increasing concrete strength by filling the voids of concrete mass.
• Increase in the degree of fluidity and homogeneity of mass.
• Acceleration of the hardening process by removing moisture.
• Increasing the durability of concrete structure.
• Uniform filling of the form.

The design of the vibrator is based on such elements as a shaft with a motor, a vibration infinite, as well as a special mechanism for creating pulses. The functioning of the device is based on the fact that one end of the rod is placed directly in the concrete mass, which was already filled in shape.

With a loaded nozzle, an electric motor is launched, which produces pulses. These pulses are transmitted to the tip, as a result of which fluctuations in concrete mass occur, and it fills all the cavities and voids.

The tip can be immersed at different depths of the flooded concrete mass, which is one of the significant advantages.

The scope of the device

Construction or they are also called depth vibrators, are used mainly in construction. The main work that cannot be performed without the device under consideration is the filling of the foundation.

If the foundation layer is relatively small, then you can do without special devices, but if you need to make the basis as efficiently and reliable as possible, you will definitely need to use a vibrator for concrete.

Deep vibrators allow you to dissolve a large volume of solution, increasing its fluidity, and thereby filling the form better. The design of the foundation or wall of concrete, flooded with the use of the tool, is more strong and durable than structures without the use of this special unit.

It’s important to know! If the foundation of a large depth is poured without the use of a vibrator, then such work should be performed in stages, which will take a considerable amount of time.

In addition to construction, the units under consideration are used in the following areas and industries:

With the help of this tool, not only concrete mixtures, but also bulk materials are compiled.

Its use in most spheres and industries can significantly increase the efficiency of mechanized work.

You can make a concrete vibrator yourself if the farm has a peorator or drill. How to make such a device, making life easier, consider in more detail.

DIY vibrator from a penetrator

To make a vibrator for concrete from a pedorator, you will need to use a peak or take a wobed from steel. The condition for the construction of a device such as the vibrator from the peorator is important in the use of reinforcing rods of the required length. This is necessary in order to know that the product with efficiency can break through the thickness of the concrete.

It’s important to know! The best option for making a vibrator is the use of a steel tube, which must be welded to the old shank of the drill or other nozzle from the penetrator.

If it is necessary to vibrate concrete mixtures that are filled in horizontal form, for example, formwork, then the tool must be installed so that the nozzle forms an angle with a horizon.

To create such a small slope or angle, they resort to the use of a steel washer of the corresponding diameter installed on a wooden formwork. A penetrator’s nozzle is installed in the resulting design, after which the tool is launched for several minutes.

The procedure is repeated in various parts of the concrete base several times.

To ensure efficient operation, it is necessary to use a peorator with a power of at least 1.5 kW.

Recommendations for use

If there is a need for the construction of concrete structures in a single form, then it makes no sense to purchase a factory.made vibrator. You can do without it, making a homemade tool from the peorator.

When resorting to the use of a home.made vibrator, it should be borne in mind that such equipment cannot replace a full.fledged tool. Work should be carried out in compliance with safety precautions.

If, nevertheless, the effectiveness of a home-made vibrator does not satisfy the requirements, which depends on technological tasks, then you can purchase a Chinese tool for 3000-4000, which operates no worse than quality models. This can be seen by example

Summing up, it should be noted that the tool in question plays an important role in performing various works on pouring concrete. The effectiveness of this tool is simply invaluable, since before the invention of the device it was necessary to use steel wire.

Deep vibrator: description, scope, device

Before making concrete vibrator yourself, you need to deal with the design features, purpose, and the rules for applying the tool.

Description of the device

The vibrator is needed to study the concrete solution after pouring in order to remove air bubbles from the thickness of the monolithic monolith, which negatively affect the strength and durability of the finished structure. In the process of pouring, it is very difficult to avoid the appearance of air cavities in the thickness, but before the concrete is hardened, you must definitely get rid of them. And you can do this made by your own device.

Thanks to high frequency fluctuations, excess air comes out of the mixture, the concrete becomes more uniform, fills the shape or formwork completely, without voids. Not even the highest quality concrete in the vibration process acquires the positive characteristics of fluidity and density.

• External vibropresses. are installed on the formwork of reinforced concrete structures vertically.
• VibroPresses. used to create interior ceilings and sexes.
• Deep. are used in private construction by immersion in the thickness of just flooded concrete.

Typically, the masters perform precisely a submersible vibrator for concrete with their own hands, since it is impractical to make presses.

The scope of the deep vibrator

The tool is used in various fields of repair and construction work-in the process of construction, casting of different concrete, reinforced concrete structures. Actual when pouring columnar, tape, screw, pile, slab, finely chained types of foundation, during the construction of ceilings, monolithic columns, etc.D.

The design of the device

Any concrete vibrator (with your own hands made or purchased) consists of three main parts: the drive (due to which vibration arrangement works), a flexible shaft with a rubber gasket and a tip acting as a vibrational mace.

The principle of operation of the device is simple: vibration supply provokes fluctuations in concrete, the mass spreads through formwork or form evenly, air bubbles and voids with water come out, which significantly increases the strength and other characteristics of concrete.

• Engine power should be at least 1 kW.
• Shaft depth-1-7 meters.
• Mandatory all protective rubber elements.
• The vibration of the tool can be narrowed down or cylindrical, which depends on the density of the solution.
• The number of nozzles can be different.
• The shaft should be protected by a waterproof film of special polymer material.
• Number of revolutions per minute-10,000-20000.

Operation Rules

The incorrect use of vibrational impact can even harm: too long processing will determine the stratification of the concrete mixture, which will contribute to a decrease in its strength.

The exposure period is located depending on the plasticity and fluidity of the mixture. As a rule, the duration of processing for one place should not exceed one minute. After the sediment ends and the “cement milk” appears, the tip must immediately extract.

In the process of compaction, you need to carefully ensure that the mace does not contact with the walls. The minimum allowable distance is about ten centimeters.

Superficial vibrator

Superficial concrete vibrator is done in ten minutes with your own hands. For this, in addition to the pedorator, you will need a shank of the old drill and a steel plate 3-5 mm thick with dimensions of approximately 40 × 60 mm-the dimensions depend on the power of the electric motor.

A shank is cut off from the drill with a length of about 60 mm or bought separately. It is welded to the center of the plate perpendicular with strict observance of the right angle.

The surface vibrator is suitable for sealing, improving the physical and operational properties of concrete, flooded into formwork. The nozzle is inserted into the cartridge, applied to the wooden formwork design, after which the penetrator electric motor is launched in the blow mode.

Home.made vibrator

Professionals recommend adhering to the following recommendations when operating a home.made vibrator for pouring concrete from a peorator.

• The device is immersed in the solution vertically, you should not perform horizontal movements.
• With layer.laying filling, the vibration infinite for concrete from the peorator is immersed in each layer to ensure reliable adhesion to the previous.
• The device with layered filling is not recommended to be kept in the solution for a long time. it can spread concrete.
• The tip should not in contact with the walls of formwork or reinforcement included in the design.

You can make a deepest concrete vibrator with your own hands in a few hours from a hundred bought for a metal reception point. He can work both with a drill and a pedorator. A surface vibrator for concrete is made in five minutes from a piece of metal and a shank drill, it only works in a perch mode on the penetrator.