How to cut ceramic tiles with a grinder.

ceramic, tiles, grinder

Cutting ceramic tiles with a grinder and how to perform correctly

Ceramic tiles are one of the most popular materials that are used to lay the floor, walls, as well as various designs in private houses and apartments. This material is so popular that every home master resorts to laying it on its own. In the process of laying ceramic tiles, only one difficulty arises. How, and how to cut the material? For such purposes, a specialized tool is used, which is manual or electric. In addition to a special tool (tile cutters) that you need to buy, you can use a grinder or Ushm. Not many know how to cut tiles with a grinder, so we will pay attention to this issue.

If you need to cut off ceramic tiles, then for such purposes there is no need to buy a tile cutter. Despite the fact that the tile cutter has a low cost, its purchase is not always rational, since the Bulgarian copes with the task of cutting the material perfectly. To do this, it is necessary to install the appropriate type of disk or circle in the tool: stone or steel.

These are special cutting discs used for cutting solid types of materials. A prerequisite for the used disk for cutting ceramics is the presence of diamond crumbs or its spraying. Disks for performing such tasks are called dry cutters that are divided into segment and solid.

It is interesting! The higher the layer of diamond spraying on the consumable, the more material it can process.

Consider the varieties of disks for the grinder that can be used for cutting ceramic tiles:

Tile cutting without dust

  • Stone- One of the simplest options, used if necessary to cut a small amount of tile. It has many drawbacks, therefore it is rarely used for such purposes. Of the shortcomings, it is worth noting Rapid wear, a large thickness of the cut, as well as the formation of a large amount of dust. If in the process of cutting ceramics a stone or a burr on the cutting edge is formed in a stone circle, then the product must be replaced. Continuing cutting with such a product is dangerous, as it can fly up
  • Sukhozes- These circles received such a name due to the lack of the need to use water cooling. In this case, the duration of the work with such a disk should not exceed 1.5 minutes, since the process of overheating of the product occurs. If during the cutting the occurrence of a continuous spark on the product is observed, then this indicates the “licking” of the metal. Continuing work with this phenomenon is unsafe and not rational. To eliminate it, you need to make several incisions in concrete or brick. It was mentioned above that such products are divided into segmented (segment) and continuous.
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Segmented dry cutters are the discs that have slots in the design. These slots are directed from the cutting edge to the central hole. Such products are used for cutting materials from porcelain border or natural types of stone. Segments or slots perform a very important function. Providing the product with air cooling. The disadvantage of such material is that the service life of the disks is much lower than that of the continuous, due to the formation of chips. The presence of detonation can lead to a chip on the tile, so often experts prefer the second option.

Continuous products are universal, as they allow not only to cut ceramics, but also to process the edge with the side. Continuing dry cutters are deprived of all shortcomings, except for the presence of air cooling. When sawing tiles and other similar materials, it is recommended to use water cooling, which allows you to get a number of the following advantages:

It is important to know! Drink replacement after cutting ceramics is carried out using a special key that is equipped with Ushm. At the same time, it is important to remember that it is strictly forbidden to take up the disk immediately after cutting, since it will cool down for 10-15 minutes.

What disk to cut ceramic tiles with a grinder

Disk Diamond detachment Hilberg HM402, 125 mm 1 pcs.

For cutting such material, several types of disks. Their choice depends on how complicated the seam configuration will have to be cut, the thickness of ceramic tiles. Mostly used equipment to work with cement or metal. There should not be a notch or a turtle profile on the cutting edge, otherwise a large number of chips on the front side of the processed will appear along the cut line.

Volcanic discs, made on the basis of synthetic super.Hard ceramics, you can cut thin grooves, angles. They are also used to cut the edge.

Silent circles of steel with diamond spraying designed to work with durable materials. They can cut seams of unlimited length. The thickness of such a disk should not exceed 2 mm. You need to choose a snap, the width of the cutting edge of which is more than the thickness of the tile. Continuous dry cutters are considered the best option. When water supply, they can be cut off by porcelain border continuously.

Performing the cut

If everything is ready, you can start work. The cut line must be marked with a marker, after which the tile is laid on the table or stool with the calculation so that the marking is entirely above the supporting surface. Exactly along the cut line on top, a corner is applied, the vertical regiment of which should be turned towards pruning. On both sides, the corner is pressed by clamps to the edge of the table, thus, the porcelain tile will be reliably fixed, and the outside of the regiment will play the role of the guide to carry out direct cut.

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Do not forget about safety precautions: use protective glasses, gloves and berushi strictly necessarily. The turned on the grinder should be kept so that the disk is located almost parallel to the corner shelf, deviating from its edge by 1-2 mm and adjacent to the lower part. A thin groove is applied on the surface of porcelain tiles. It is not necessary to provide strong pressure, you should only scratch the surface a little. After this, the cut line should be slightly sprinkled with water and again draw a shallow cut to yourself.

So you need to repeat time after time, carefully making sure that water is constantly in the context. When the tile is sawn at 2/3 of the thickness, it is necessary to remove the clamps and remove the corner. The tile should be placed on the edge of the table, cut the edges until the lumen is formed, and then slightly hit with the palm on the cut part. If the cuts are narrow, it can be broken off by pliers.

With this technique of cutting porcelain, a clean and straight upper edge is formed, but chips can form in the lower part of the tearing end. To remove them, the tile needs to be turned upside down and lay on the table so that it hangs a little from the edge. After that, all the same diamond disk should be sharpened a little by little, to moisten the edge at the same time.

Caramic tile cutting tiles

Ceramic tiles can be cut with two tools: a corner grinding machine and a trimmer for tiles, also known as a guillotine.

  • At the very beginning, the cut line should be drawn on the tile.
  • Further, the tile is placed on a cutter, the main element of which is a cut.Out circle, which we make a straight and shallow incision on the tile.
  • Then press the guillotine leg to the tile, so that the tile breaks along the previously applied scratch.
  • The uneven edges of the tiles formed during cutting must be leveled with a grinding machine.

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How to cut tiles with a grinder without chips and dust

In order to reduce the number of chips, adhere to such rules:

ceramic, tiles, grinder

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  • Cutting begins on the front side. Most of all chips are formed when the cutting disc is released from the material.
  • At the beginning and at the end of the passage, the speed of the disk is reduced.
  • Cutting is performed in one pass. With each additional passage, the number of chips increases.
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The amount of dust is minimized as follows:

  • Cut only a shallow groove, then break the tile. When cutting the glazed dust coating, little is formed, almost all of it stands out when cutting the main array of tiles.
  • Serve water into the cutting zone, as described above.
  • Use a construction vacuum cleaner. To manage them will need an assistant.
ceramic, tiles, grinder

How to cut tiles with a grinder without chips and dust

In order to reduce the number of chips, adhere to such rules:

  • Cutting begins on the front side. Most of all chips are formed when the cutting disc is released from the material.
  • At the beginning and at the end of the passage, the speed of the disk is reduced.
  • Cutting is performed in one pass. With each additional passage, the number of chips increases.

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The amount of dust is minimized as follows:

  • Cut only a shallow groove, then break the tile. When cutting the glazed dust coating, little is formed, almost all of it stands out when cutting the main array of tiles.
  • Serve water into the cutting zone, as described above.
  • Use a construction vacuum cleaner. To manage them will need an assistant.
ceramic, tiles, grinder

Safety precautions during the operation of a grinder

This tool has its own hazard category for this reason, we must strictly follow the safety rules:

How to cut tiles almost original/ Using grinder.

  • To avoid direct fragments or sparks, the tool must have a protective casing.
  • For comfortable operation and in order to avoid damage to the electric wire, the length of the cord should be at least 2 meters.
  • During the cut, it is not recommended to hold the grinder vertically, otherwise it can break out of the hands, inflict injury and spoil the material.
  • Cut the tiles using the protective equipment: respirator, glasses, gloves, headdress, overalls and fairly solid shoes.
  • Hold the tool with both hands and cut the material by rotating the circle “from yourself”.
  • Do not crush much to the disk.
  • Use for each material the corresponding detachment circle is abrasive for metal, and tiles are diamond dry cutter.
  • In order not to hit with electric shock, it is forbidden to cut the cut of material immersed in water.
  • It is recommended to saw a grinder in a ventilated room, because dust is an explosive substance.