How To Use A Grinder Grinding Wheel
How to use the grinder correctly: when cutting metal, at home, with a grinding wheel How to use the grinder correctly: when cutting metal, at home, with a grinding wheel The grinder is a traumatic tool. Despite this, this tool
Existing remedies
Figure 1. Masks and goggles are used when working with a grinder.
During operation, sparks, abrasive particles, scales and various debris will appear that can get into the eye, which will lead to injury.
Glasses or the mask that replaces them must be covered. This is due to the fact that scales or sparks will fly along a complex trajectory, and therefore can fall behind a protective mask or goggles. It is recommended to purchase a mask that has a safety net. The blows of the fragments of the circle are so strong that an unprotected mask cannot withstand the blow. Masks and goggles can be seen in Fig. 1.
The guard is the main barrier that stands between the user of the tool and the wheel that is rotating at high speed. You should be aware that circles break quite often. Users who regularly use a grinder have come across this at least once. In most cases, the destruction of the circle occurs in the process of clamping (jamming) it in the slot.
The protective cover must be installed in such a way that sparks and scale are not emitted towards the user. In fig. 2 shows how the casing can protect in case the circle breaks during rotation. The fragmentation sector will be defined by the opening in the protective casing.
Figure 2. Protection of the grinder casing if the circle breaks during rotation.
The casing must be fixed in such a way that the possibility of its arbitrary reversal is excluded. In some cases, it may be inconvenient to work in the casing, however, remember that in no case should it be removed. If this is done, then the person working with the tool will not be insured against negative consequences.
There are other personal protective equipment available. Gloves or mittens are also mandatory elements for protection while working with the grinder. Hands will be located near the rotating circle, so they should be protected from sparks, debris and other elements. It is recommended to purchase thick leather gloves to protect your hands. Cotton products will not provide reliable spark protection.
A dust mask or respirator is used only if it is planned to process stone materials without the use of dust extraction devices.
Clothes must be narrow, well-tucked in. Loose parts can be tightened in a rotating circle.
What kind of circles are allowed?
Each type of processed material has its own abrasive tool. It is not allowed to use circles that are not suitable for the corresponding type of operation.
Angle grinder diagram.
In no case should you install large circles on the grinder if they are not intended for this tool. Angle grinders of small sizes have high rotational speeds when compared with machines of large sizes. A large diameter circle (both new and used and reduced in diameter) may not withstand high speeds, as a result of which it breaks. This is dangerous because the protective cover must be removed to install a large diameter circle. Too much rotating load on a large diameter wheel can cause excessive bearing wear and reduce tool life.
Broken circles are not allowed. Such circles include those that have cracks, chips, gouges, deviations from flatness or roundness. This leads to a kickback and extensive damage to the circles with the formation of traumatic situations.
One of the most important safety requirements in the process of working with a grinder is the inadmissibility of using saw wheels in angle grinders, which are intended for working with wood. This is due to the fact that there are a large number of tragic cases that have occurred as a result of mounting saw wheels for working with wood on grinders.
Grinder assembly diagram.
Wood is a heterogeneous material in which knots can cause kickback. Nails can also be found in this material. The grinder has high revs, as a result of which the saw blade can quickly become dull.
After mounting the tool, you will need to check it at idle speed for at least 1 minute at maximum speed. In the process, the wheel should rotate freely without touching the protective casing. The vibration should be the same as usual.
How to use the grinder correctly: when cutting metal, at home, with a grinding wheel
The grinder is a traumatic tool. Despite this, this tool is used quite often, because the grinder is an indispensable assistant in many types of work.
Diagram of the grinder device.
How to fix processed materials?
When working with the grinder, both hands are used.
If the weight of the part that is being processed cannot guarantee its immobility during operation, then the material will need to be securely fixed with a vice or clamps on a heavy structure. In no case should you start work holding the part in your hands. This can violate several security requirements at once:
- The grinder cannot be held with one hand, you need to use both hands.
- The workpiece must remain stationary.
As a result of improper fastening, the workpiece will certainly begin to move, which can cause the wheel to jam with a reverse impact.
In the process of laying the workpiece, it is necessary to exclude its bending, especially if this narrows the cut. If there is a bend, then the circle can be clamped in the cut, as a result of which a reverse impact will occur. A correctly installed part should have stops at the edges and in the kerf.
How to use a grinder: rules that must be followed
In the process of working with an angle grinder, some rules must be observed:
The circles heat up quickly during use, so they should not be touched until they have cooled down.
- The grinder must be firmly held with both hands. If the tool is held securely, even a kickback will not cause the tool to move violently.
- The position of the body must be stable, balance must not be disturbed.
- The power cord should be located away from the circle that rotates. This is to ensure that it is not cut or caught by the disc. In this way, short-circuiting or stalling of the disc can be prevented.
- The angle grinder should not be released from the hands until the wheel has completely stopped. This should be done in order to avoid any third-party elements snagging around.
- If you need to move from one place to another, the instrument must be turned off. The circle can grab clothes and other items.
- If a power failure occurs during operation, then you will need to turn off the grinder so that when electricity appears, the tool does not suddenly start working.
- During operation, the circles will become very hot, so do not touch them until they have cooled down.
- When working, no strangers should be in the room, because flying fragments and sparks can harm them.
- The wheel must only come into contact with the material being processed at full speed, otherwise it may start to jam.
- Grinder manufacturers recommend cutting so that the movement of the tool and the rotation of the wheel are the same. This will prevent the wheel from exiting the slot. Most of all people working with this tool break this rule. This is due to the fact that with such cutting, sparks that fly out from under the circle will hide the markings, and this may make it impossible to drive a circle along the mowing line that was planned.
- During the cutting process, it is necessary to ensure the correct placement of the tool. The cutting line must pass by the user. When the circle is jammed, the jet movement of the grinder will pass to the side.
- The safety guard must be located between the user and the tool.
- The grinder is not allowed to be pressed during cutting. The cut must be carried out smoothly by the tool’s own efforts. Overloading can lead to a skewed wheel and the likelihood of wheel jamming. The user must necessarily correct the progress of the grinder by lightly pressing on it in the necessary places.
- If you plan to cut profiles, then the cut should be started at a small cross-section.
- You cannot turn on the grinder if the circle is in the middle of the material being processed.
How to use a grinder correctly?
Elements that will be needed for work:
- Grinder with the right circle.
- Protective cover.
- Safety glasses or mask.
- Mittens or gloves made of thick material.
It is not allowed to pick up the instrument while unhealthy, tired or drunk. This will entail negligence, which is costly in the process.
What kind of circles are allowed?
Each type of processed material has its own abrasive tool. It is not allowed to use circles that are not suitable for the corresponding type of operation.
Angle grinder diagram.
In no case should you install large circles on the grinder if they are not intended for this tool. Angle grinders of small sizes have high rotational speeds when compared with machines of large sizes. A large diameter circle (both new and used and reduced in diameter) may not withstand high speeds, as a result of which it breaks. This is dangerous because the protective cover must be removed to install a large diameter circle. Too much rotating load on a large diameter wheel can cause excessive bearing wear and reduce tool life.
Broken circles are not allowed. Such circles include those that have cracks, chips, gouges, deviations from flatness or roundness. This leads to a kickback and extensive damage to the circles with the formation of traumatic situations.
One of the most important safety requirements in the process of working with a grinder is the inadmissibility of using saw wheels in angle grinders, which are intended for working with wood. This is due to the fact that there are a large number of tragic cases that have occurred as a result of mounting saw wheels for working with wood on grinders.
Grinder assembly diagram.
Wood is a heterogeneous material in which knots can cause kickback. Nails can also be found in this material. The grinder has high revs, as a result of which the saw blade can quickly become dull.
After mounting the tool, you will need to check it at idle speed for at least 1 minute at maximum speed. In the process, the wheel should rotate freely without touching the protective casing. The vibration should be the same as usual.
How to use a grinder correctly?
The grinder is a traumatic tool. Despite this, this tool is used quite often, because the grinder is an indispensable assistant in many types of work.
Existing remedies
During operation, sparks, abrasive particles, scales and various debris will appear that can get into the eye, which will lead to injury.
Glasses or the mask that replaces them must be covered. This is due to the fact that scales or sparks will fly along a complex trajectory, and therefore can fall behind a protective mask or goggles. It is recommended to purchase a mask that has a safety net. The blows of the fragments of the circle are so strong that an unprotected mask cannot withstand the blow.
The guard is the main barrier that stands between the user of the tool and the wheel that is rotating at high speed. You should be aware that circles break quite often. Users who regularly use a grinder have come across this at least once. In most cases, the destruction of the circle occurs in the process of clamping (jamming) it in the slot.
The protective cover must be installed in such a way that sparks and scale are not emitted towards the user. In fig. 2 shows how the casing can protect in case the circle breaks during rotation. The fragmentation sector will be defined by the opening in the protective casing.
Protection of the grinder casing if the circle breaks during rotation.
The casing must be fixed in such a way that the possibility of its arbitrary reversal is excluded. In some cases, it may be inconvenient to work in the casing, however, remember that in no case should it be removed. If this is done, then the person working with the tool will not be insured against negative consequences.
There are other personal protective equipment available. Gloves or mittens are also mandatory elements for protection while working with the grinder. Hands will be located near the rotating circle, so they should be protected from sparks, debris and other elements. It is recommended to purchase thick leather gloves to protect your hands. Cotton products will not provide reliable spark protection.
A dust mask or respirator is used only if it is planned to process stone materials without the use of dust extraction devices.
Clothes must be narrow, well-tucked in. Loose parts can be tightened in a rotating circle.
How to fix processed materials?
When working with the grinder, both hands are used.
If the weight of the part that is being processed cannot guarantee its immobility during operation, then the material will need to be securely fixed with a vice or clamps on a heavy structure. In no case should you start work holding the part in your hands. This can violate several security requirements at once:
- The grinder cannot be held with one hand, you need to use both hands.
- The workpiece must remain stationary.
As a result of improper fastening, the workpiece will certainly begin to move, which can cause the wheel to jam with a reverse impact.
In the process of laying the workpiece, it is necessary to exclude its bending, especially if this narrows the cut. If there is a bend, then the circle can be clamped in the cut, as a result of which a reverse impact will occur. A correctly installed part should have stops at the edges and in the kerf.
How to use a grinder grinding wheel?
Sanding discs can be used on two tools:
- Machine;
- Bulgarian.
The grinding wheel is mounted on the latter on the spindle. The main advantage is the easy replacement of disks, which can be selected and installed for different tasks.
Attaching the grinding wheel to the machine features
Depending on the specific machine model, the installation of the grinding wheel can be done in several ways. The most commonly used are the following:
- On the spindle;
- On the screw;
- Gluing.
Reliable manufacturers of grinding wheels
Among the leading wheel manufacturers, both foreign and domestic manufacturers stand out. Italian companies, in particular Bavelloni, Botero and ADI, traditionally hold the palm in terms of quality and variety. In addition to the above advantages, the circles of their production are distinguished by their functionality, since in the assortment you can find a product for virtually any task.
A significant disadvantage of Italians, with all the above advantages, is the rather high price. Chinese manufacturers. Zauber and Huater allow you to significantly save on purchase, while also being distinguished by decent quality.
Among the manufacturers of grinding wheels that deserve special attention, it is worth mentioning the Luga and Ivanovo plants (LAZ and ISMA). Their products are in steady demand in the market.
Grinding wheels: application, characteristics, assembly and installation
The use of grinding wheels is a process that requires taking into account the mass of subtleties. The choice can also be difficult, since the number of product types is very significant, and the production of grinding wheels has a vast geography.
How to install a grinding wheel on a grinder?
A spacer is placed in front of the circle, the same is used on the other side. This allows for longer tool life. It is especially worth considering how to fasten the grinding wheel, since its service life depends on the correct fastening.
When installing a grinding wheel on a grinder, it is important that the fasteners are tightened sufficiently, otherwise the wheel will quickly come off during use. The other extreme is also unacceptable, the circle must rotate freely. If the fasteners are overtightened and because of this a tight move is observed, the grinding wheel will crack very quickly and become unusable.
Cleaning the grinding wheel
The service life of a wheel is influenced by two processes:
- Wear, suggesting damage to the cutting edge due to grinding on the processed material;
- Salting, when particles of the material removed as a result of grinding clog the pores of the wheel, leading to a deterioration in its abrasive properties.
Question How do I clean the grinding wheel? In this sense, it is especially relevant, since competent cleaning of the circle can significantly extend the time of its service. The main way to clean a greasy wheel is to use a diamond-embedded disc. To do this, it is applied from the end or from the sides. In the latter case, movements must be performed from the center. This method requires care, the surface of the grinding wheel is thus easily damaged.
Another option that provides a more gentle cleaning is the use of a special bar. In this case, the disc rotates at a low speed, and the movements are carried out from the center to the edge. In the same way, it is worth cleaning and the edge of the disc is enough to bring a bar to it for a few seconds.