Manual. Gasoline Cultivator Br-55, Br-55a, Br-65, Br-65a

Transcript

1 Operation manual for gasoline cultivator BR-55, BR-55A, BR-65, BR-65A

2 CONTENTS Purpose of the cultivator Safety rules for working with the cultivator Main components and controls Inspection before operation Engine oil Air filter Fuel Assembly and installation of mills Starting and stopping the engine Operation of the cultivator Adjusting the height of the handles Coupling the cultivator Maintenance of the cultivator Changing the engine oil Maintenance air filter Cleaning fuel filter Spark plug maintenance Cable adjustment Clutch technology Adjustment of the throttle cable Adjustment of the belt tension Transport and storage of the cultivator Possible malfunctions Technical characteristics Manufacturer’s guarantees

3 Thank you for purchasing our BRAIT brand cultivator! Before starting to operate the cultivator, carefully read the manual. Always keep this manual for future reference. We hope you enjoy working with this equipment. 1. PURPOSE OF THE MOTOCULTIVATOR The motocultivator is intended for operation in areas with a temperate climate. The use of a motor cultivator is most effective at an air temperature of 1C 40C. The service life of the cultivator will increase significantly if you strictly follow all the rules for operation, maintenance and storage specified in this manual and in the “Engine Operating Instructions” installed on the cultivator. Do not rush to use the tractor immediately at full power. REMEMBER that the first 25 hours of operation are a run-in period for the engine and transmission mechanisms. Therefore, it is better to process the same area with a cultivator in several passes, gradually increasing the processing depth. Work on a motor-cultivator does not require special training, however, it should be noted that when working with a motor-block, certain skills are required. In the process of soil cultivation, the space between the cutters and the gear housing can become clogged with stones, wire and other objects. In this case, to avoid damage to the V-belts, it is necessary to turn off the cultivator and remove objects stuck in the cutters. If the soil will often come across small stones and roots, you should reduce the speed of rotation of the knives. To prevent oil from spilling out of the gearbox, engine crankcase and fuel from the fuel tank, the tractor should be mounted on the vehicle in the normal position. 3

4 2. SAFETY RULES WHEN WORKING WITH THE MOTORCULTIVATOR Use the cultivator only for its intended purpose. for the cultivation of land. Before starting work, always check that the cultivator is fully and correctly assembled. Check the correct installation and secure attachment of all tool elements. Learn how to quickly turn off the engine and tiller cutters. Do not leave a working cultivator unattended. Motocultivator is not intended for use by children or people with impaired motor functions, as well as people who are intoxicated, under the influence of drugs. Use ear muffs, goggles or face shield. It is forbidden to work barefoot or in open shoes; wear sturdy shoes to avoid injuries. Do not use a cultivator if wings and protective covers are not installed, and also if the slope of the site exceeds 10 degrees. Fill the tiller with gasoline only in the open air and when the engine is not running. If gasoline spills when filling the tank, be sure to change the starting place, move away at least 3 meters from the spill site. It is forbidden to fill gasoline with the engine running or hot. Do not smoke when refueling and when handling fuel. Gas vapors are highly flammable. Close the gas tank and gas canisters tightly. Start the engine carefully, keep your feet away from rotating knives. Do not use the tool in greenhouses and enclosed spaces to avoid poisoning by the products of the internal combustion engine. When working on slopes, refuel the fuel tank halfway to prevent gas spills. Move perpendicular to the direction of the slope. Always turn off the cultivator when leaving it unattended, as well as at the end of use, before cleaning or transporting. Pre-clean all stones, wire, glass and other objects that could damage the cutters of the cultivator or cause injury from the treatment area. During operation, do not approach a dangerous distance from the rotating milling cutters, keep the distance provided by the handles of the cultivator. Do not change the setting of the engine speed controller or operate at high engine speeds. Check the tiller regularly for malfunctions and damage. If any damage is found, stop using the cultivator immediately and take the device to the nearest service center for diagnosis and repair. All types of repairs, except cleaning and regular maintenance, must be carried out by an authorized service center. Gasoline cultivator is used for cultivating the land in gardens and garden plots. Use for any other purpose is a violation. The manufacturer is not liable in the event of damage resulting from improper use of the cultivator. 4

5 3. BASIC ASSEMBLIES AND CONTROL BODIES Milling rotation drive Oil drain plug Oil filler plug / dipstick Engine fuel tank Fuel tank cover Air filter Muffler Lever with gas cable Lever with forward control cable Lever with forward control cable “ back »Right and left control handles Nuts for fastening handles Side protection Support wheels Working mill 5

6 4. CHECK BEFORE OPERATION 4.1. Engine oil Engine running at low oil levels can cause serious damage and malfunction. џ Unscrew the oil filler cap and carefully wipe the dipstick built into it (see fig. 2). џ Measure the oil level by lowering the dipstick into the oil sump neck. џ If the oil level is low, fill the crankcase with the recommended type of oil to the top of the neck. Use engine oil for a 4-stroke air-cooled engine or equivalent high-purity oil. SAE 10W-30 class oil is recommended for use at any temperature. The use of crude motor oil or two-stroke engine oil will lead to a decrease in engine life Fig.2 1. Oil filling hole 2. High level 3. Low level 6

7 4.2. Air filter An air filter with an oil bath is used on the cultivator. Before starting work, it is necessary (see Fig. 3): џ Unscrew the wing nut, remove the filter cover and disconnect the parts. џ Inspect the air filter to make sure it is not dirty. џ Fill the filter housing to the indicated mark with the same oil used in the engine. џ Assemble the filter. 1. Oil bath with oil level 2. Air filter 3. Filter cover Fig. 3 A dirty filter will obstruct the flow of air into the carburetor. To avoid engine malfunctions, clean the filter regularly. Do this more often if the engine is running in dusty areas Fuel Use motor gasoline with an octane rating of at least 92 (preferably unleaded) (see Figure 4). Never use dirty gasoline or gasoline with oil content. Avoid getting water, dust or dirt in the fuel tank. Refuel in a well-ventilated area with the engine turned off. Damage to the fuel system or engine malfunction due to the use of inappropriate or poor fuel. Fuel tank capacity: 3.6 l. Make sure that the fuel level does not exceed the red limit line (see. Fig. 4) Fig. Red limit line 7

8 5. ASSEMBLY AND INSTALLATION OF MILLERS Consistently install the knives on the flanges of the axis of the milling cutter (see Fig. 5) (install the knives so that the sharpened surfaces of the knives rotate forward during operation) and securely fasten them with bolts, washers and nuts. Incorrect assembly and installation of cutters, in particular incorrect installation of short knives, will lead to breakage of the cultivator. Fig STARTING AND STOPPING THE ENGINE Make sure that the clutch is disengaged and move the shift lever to the neutral position to avoid sudden jerking of the cultivator while starting the engine. The clutch is disengaged by depressing the clutch lever and engaged by releasing the lever. џ Move the fuel cock to the “open” position (ON) and make sure that there is no fuel leak (see fig. 6). Rice Fuel tap 2. Open position (ON) 3. Drain bolt 8

9 џ Close the air damper (set the lever to the “CLOSE” position) (see Fig. 7). Do not close the throttle when the engine is warm or the ambient temperature is high. џ џ џ Slide the engine start switch to the “ON” position. Move the throttle to the full throttle position. Gently pull on the starter grip until you feel resistance, and then pull it sharply toward you. 1. Air damper 2. Closed position (CLOSE) Fig. 7 It is strictly forbidden to release the starter handle, as it may bounce and hit the engine. It is necessary to smoothly return it to its original position in order to avoid damage to the starter (see. Fig. 8). As the engine warms up, gradually move the choke lever to the “OPEN” position (see. Fig. 9). Fig. 8 Fig. Choke lever 2. Open position (OPEN) When turning the engine off, do the following in sequence: џ Turn the throttle to the “Off” position џ Set the engine switch to the “OFF” position џ Move the fuel cock to the “ Turn off ”(OFF) џ Press the engine shutdown button 9

Video: Manual. Gasoline Cultivator Br-55, Br-55a, Br-65, Br-65a

10 7. OPERATION OF THE MOTORCULTIVATOR 7.1. Adjusting the height of the handles In order to adjust the height of the control handles of the cultivator, release the regulator, select the appropriate position (usually at the level of the belt) and tighten the regulator (see Fig. 10). 1. Regulator Fig. Clutch of the cultivator Clutch of the cultivator provides the transmission of engine torque to the gearbox. When the clutch lever is pressed, the clutch is engaged, torque is transmitted to the gearbox. When the clutch lever is released, the gearbox is disconnected from the engine (see. Fig. 11). Fig. Clutch lever 2. Clutch in the “Off” position џ џ џ Gear shifting (see fig. 12): Set the minimum engine speed with the throttle lever. Release the clutch lever. Move the gear lever to the desired position. Fig. 12 If the gear lever does not move to the desired position, depress the clutch lever and slightly move the tiller. 10

11 8. MOTOR CULTIVATOR MAINTENANCE Perform inspections and maintenance in accordance with the table below for maintenance of the cultivator. Engine oil Inner air filter element check check replacement check replacement Fuel filter O-ring cleaning Spark plug cleaning, adjusting Clearance between cleaning rod, valve and pusher adjustment Fuel tank cleaning and fuel filter Clutch cable Throttle cable Belt tension adjustment adjustment adjustment Before starting First a month or after 20 hours of work After every 3 months or 50 hours of work After 6 months or after 100 hours of work After 1 year or after 300 aces Fuel inspection every two years (Replace if necessary) (2) (1) (2) (2) (1) to carry out more frequent inspection and maintenance if the tiller is used in dusty and demanding conditions. (2) Perform these operations in a specialized service. The work is done by the user. After the first 5 hours of operation, it is necessary to change the engine oil. eleven

12 8.1. Changing engine oil It is necessary to drain the oil when the engine has not cooled down, in order to completely and quickly drain the oil. Place a container for collecting oil under the drain neck, unscrew the filler cap and unscrew the drain plug. Drain the oil, then replace the drain plug. Fill in the recommended engine oil, check the level, install the filler cap. The volume of engine oil is 0.6 l (see Fig. 13). Wash hands with soap after contact with used oil. Dispose of engine oil properly, do not pollute the environment. Do not spill used oil on the ground. 1. Oil drain plug. 2. Oil filler cap. 3. Upper level limiter. Fig. Air filter maintenance A dirty air filter may prevent air from entering the carburetor. To prevent malfunctions in the carburetor, regularly clean the air filter. Never use gasoline or thinner to clean the air filter. Ignition hazard exists. Never use a cultivator without an air filter; this can cause a sharp increase in engine wear. An air filter with an oil bath is used on the cultivator. џ During maintenance, it is necessary: ​​џ Unscrew the wing nut, remove the filter cover and disconnect the parts џ Clean the air filter, it should not be dirty џ Fill the filter housing to the indicated mark with the same oil used in the engine џ Collect filter 12

13 8.3. Cleaning the fuel filter Gasoline is a highly flammable and explosive substance. Do not smoke and make sure that there are no flames and sparks near the fuel. Move the fuel cock to the “OFF” position, unscrew the fuel filter nut and O-ring. Rinse the parts in solvent, thoroughly clean them and reinstall them in their original places. Move the fuel cock to the ON position and make sure that there are no leaks (see fig. 14). 1. O-ring 2. Fuel filter nut Fig. Maintenance of the spark plug The muffler is very hot during engine operation. Avoid contact with the muffler. For the engine to work properly, the spark plug must be installed with the correct clearance and there should be no plaque on it. Remove the tip of the high-voltage wire from the candle and twist it with a candle key. Inspect the spark plug. Replace it if the insulator is cracked or broken. Measure the clearance of the plug with a gap gauge. Adjust the distance by bending the side electrode. The clearance should be: 0.70 0.80 mm. Place the washer on the spark plug and tighten it in such a way that it does not twist. Tighten the spark plug with a wrench to squeeze the washer (see fig. 15). When you install a new candle, tighten it another 1/2 turn to press the washer. If you install the candle you used previously, tighten it 1/8 1/4 turn. Note: The spark plug must be properly tightened. An incompletely tightened spark plug can become very hot and damage the engine. Rice

14 8.5. Adjustment of the clutch cable Measure the clutch free play at the end of the lever (see Fig. 16). Free play should be: 3-8 mm. If the clutch cable travel is not appropriate, loosen the lock nut and tighten or unscrew the adjusting bolt if necessary. 1. Lock nut 2. Adjusting bolt Fig. Adjusting the throttle cable Measure the free play of the clutch cable at the end of the lever (see Fig. 17). Free play should be 5-10 mm. If the free play is inappropriate, loosen the lock nut and rotate the adjusting nut if necessary. 1. Throttle lever 2. Adjusting nut 3. Lock nut Fig. Adjusting the belt tension Adjust the belt free play, it should be mm in the area of ​​the tension roller with the clutch engaged (clutch lever must be squeezed out) (see Fig. 18). In order to carry out the adjustment, it is necessary to loosen the four set screws. Move the engine forward or backward to adjust the belt tension (see fig. 19). 1. Installation bolts 2. Engine mounting bolt Fig. 18 Fig. 19 Loosen the mounting bolts on the belt locking mechanism. Adjust the gap between the locking mechanism of the belt and the belt itself, as shown in the figure (with this action, the clutch should be squeezed out) (see Fig. 20). Figure Belt locking mechanism 14

15 9. TRANSPORTING AND WOUNDING THE MOTORCULTIVATOR When transporting, turn off the fuel valve (OFF position) and keep the engine in a horizontal position to avoid fuel leakage. Gas vapors or leaking fuel can ignite. Before storing the engine: 1. Make sure that there is no dampness or dust in the storage room of the cultivator. 2. Drain the fuel. Under certain conditions, gasoline is extremely flammable and explosive. Do not smoke or allow sparks and flames in the work area. џ Turn the fuel valve to the “OFF” position and pull out and release the sump. џ Turn the fuel valve to the “ON” position and pour gasoline from the fuel tank into a suitable container. џ Reinstall the sump and tighten it carefully. 3. Change the engine oil. 4. Remove the candle and pour a tablespoon of clean engine oil into the cylinder. 5. Turn the engine crankshaft several times with a hand starter so that the oil is evenly distributed, then install the spark plug. Pull the starter belt slowly until you feel resistance. Continue pulling the starter cord until the groove on the starter pulley aligns with the hole on the mechanical starter. At this point, the suction valve and exhaust valve are closed, and this will help protect the engine from internal corrosion. Align the mark on the starter pulley with the hole in the mechanical starter housing. 6. Cover the engine to protect it from dust. fifteen

16 10. POSSIBLE MALFUNCTIONS Malfunction Cause Remedy The engine does not start The engine starts, but then stalls 1. The ignition is not turned on 2. The fuel valve is closed 3. There is no gas in the fuel tank 4. Old gas 5. There is no spark 6. The air filter is clogged 7. Low oil level 1. The air damper is closed 2. The fuel cock is closed 3. The air filter is clogged 4. The defective or dirty spark plug 1. Turn on the ignition 2. Open the fuel cock 3. Fill the fuel tank with gasoline 4. Drain the old gasoline, refuel with fresh 5. P clean or replace the spark plug, check the high-voltage wire 6. Clean the air filter 7. Add oil 1. Open the air damper 2. Open the fuel valve 3. Clean the air filter 4. Replace the spark plug 16

17 11. TENIC CHARACTERISTICS Engine Model BR-55 BR-55A BR-65 BR-65A Maximum engine power, kW / hp. 4.0 / 5.5 Single-cylinder, 4-stroke, air cooling 4.8 / 6.5 Engine displacement, cm Max. torque, N m Maximum rotation speed, rpm 12, Piston diameter and stroke, mm 68×45 68×54 Fuel Fuel tank capacity, l Automobile unleaded gasoline, grade A Oil sump capacity, l 0.6 Output shaft diameter, mm Starter Cultivation width, mm / Cultivation depth, mm Number of gears manual / forward, 1 back Net weight, kg

18 12. MANUFACTURER’S WARRANTIES 1. Warranty period for the operation of the cultivator. 12 months from the date of sale. 2. In case of failure of the cultivator during the warranty period of operation due to the fault of the manufacturer, the owner has the right to a free warranty repair upon presentation of the warranty card. For warranty repairs, the owner must send the cultivator with the application of this passport to the warranty workshop in hard transport packaging, ensuring the safety of the product. Satisfaction of consumer claims with defects due to the fault of the manufacturer is carried out in accordance with the law of the Russian Federation “On Protection of Consumer Rights”. With warranty repairs, the warranty period of the cultivator is extended for the duration of the repair and forwarding. 3. The warranty does not apply to motor cultivators with defects that arise as a result of their operation with violations of the passport requirements, including: џ mechanical damage as a result of shock, fall, etc.; џ damage due to exposure to fire, aggressive substances; џ penetration of liquids, foreign objects into the product. 4. The warranty does not cover: џ mechanical damage (cracks, chips, etc.) and damage caused by aggressive agents and high temperatures, foreign objects entering the cultivator, as well as damage resulting from improper storage (corrosion of metal parts) and careless exploitation; џ on wearing parts (toothed belts, rubber seals, oil seals, protective covers, grease, etc.), as well as on replacement accessories and replaceable wearing devices, except for cases of damage to the above parts that occurred as a result of a warranty failure of the cultivator; џ natural wear and tear of the cultivator (full use of the resource, strong internal or external pollution); џ in case of malfunctions caused by force majeure (accident, fire, flood, lightning strike, etc.) џ in case of engine breakdown caused by the use of low-quality fuel. The instructions in this manual do not apply to absolutely all situations that may arise. The operator must be aware that the control of practical operation and the observance of all precautions are his direct responsibility. I have read the terms of the guarantee. I have no complaints about the configuration and appearance. Buyer Central Service Center Phone: 7 (342)