Metal beveling cutter
Manufacturers
The production of metal milling cutters is engaged in a large number of both domestic and foreign companies. Consider a few popular manufacturers.
In the Russian Federation, the market leader in the production of cutters designed to work on metal is the All-Russian Scientific Research Institute of the tool, which is located. It is important to note the fact that most Russian companies carry out the production of cutters on relatively outdated technology, but the high quality is distinguished by the material of domestic products.
- Bosch is a European company that produces not only milling cutters, but also a large number of other products. The brand is one of the world leaders and uses only new technological and scientific developments.
On the American market, the JET brand deserves special respect and attention. This company is one of the oldest and produces its goods exclusively from high quality materials.
When buying metal milling cutters, it is necessary to focus on the manufacturers that have been described above.
So you can be sure to buy products that will meet all international and national standards, as well as have high quality and long service life.
Choosing the right geometry of the bevel cutter tip
Chamfering cutters can be found in any machine shop, assembly shop or garage for hobbyists. These cutters are simple tools that are used to bevel any part made of a wide variety of materials. There are many reasons to chamfer a part, from fluid flow and safety to the aesthetics of the part. Because of the variety of needs, toolmakers offer bevel cutters with different angles and sizes, as well as different types of cutter tip geometries. The most common ones, for example, have 21 angles on each side, from 15° to 80°, the number of grooves from 2 to 6, and shank diameters ranging from 1/8 to 1 inch.
By finding a tool with the exact angle they are looking for, the customer may have to choose a specific chamfer cutting edge that best suits their job. Common types of chamfering bits include pointed, flat and end chamfer cutters. The following three types of chamfer cutting edges, are the most common and unique.
Type I: chamfered
This type of bevel cutter is the only tool option that allows for a sharp point. The sharpened tip allows the cutter to handle smaller grooves, grooves and holes than the other two types. This style also makes programming and zeroing SC easier because the point can be easily detected. Thanks to the tip, this version of the cutter has the longest cutting length (when the tool is close to the end point) compared to the flat end of other types of bevel cutters. With only the two-tooth version, it is the simplest version of the bevel cutter.
Type II: Flat end, no cutting edge
Type II bevel cutters are very similar to type I, but have the end ground to a flat, non-cutting edge. This flat “tip” removes the sharpened portion of the chamfer, which is the weakest part of the tool. Because of this change in tool geometry, this tool is given an additional parameter of how much longer the tool would be if it came to a point. This parameter is known as the “distance to theoretical acute angle” which helps when programming the tool. The advantage of the flat-end cutter is that it can have several grooves on the bevel cutter‘s tapered profile. With more grooves, this bevel has increased tool life and improved machining quality. The flat face-less cutter tip does not limit its use in narrow grooves, but another advantage is the smaller profile angle and better angular velocity at the tip.
Type III: Flat end, cutting edge
Type III bevel cutters are an improved and more advanced version of type II. Type III boasts a flat end with 2 grooves that meet in the center, creating a version of type II with the possibility to cut in the center. The center cutting geometry of this cutter allows it to be cut with a flat tip. This cut allows the chamfer cutter to lightly cut through the top of the part to the bottom, instead of leaving material behind after cutting the chamfer. There are many situations where a tapered wall and floor need to be aligned, and this is where these bevel cutters excel the most. Tip diameter is also held to a tight tolerance, which greatly aids in its programming.
I will say that there can be many matching cutters for one job, and there are many questions you should ask before choosing the perfect tool. Choosing the right angle comes down to making sure that the angle on the bevel cutter matches the angle on the workpiece. You also have to be careful about what the corners are called. Angle is “included angle” or “angle per side? Angle deviated from the vertical or horizontal? Further, the larger the diameter of the shank, the stronger the chamfer and the longer the cut, but here you need to consider collision with walls or tooling. Number of teeth depends on material and finish. Softer materials tend to require fewer grooves for better chip evacuation, while more grooves help with finishing. After considering each of these considerations, the right type of chamfer for your job should be crystal clear.
Chamfering and beveling tools
Guarantee 60 months.
intern/extern for stainless steel pipes. steel, copper, plastic, 8-35mm
12 Months warranty.
stainless steel inner / outer 12 to 54 mm
12 Months Warranty.
to remove burr from various surfaces
12 Months Warranty.
for deburring various surfaces
12 months warranty.
12 Months warranty.
Guarantee 12 months.
12 Months warranty.
12 Months warranty.
Guarantee 12 months.
12 Months warranty.
12 months warranty.
Guarantee 12 months.
for internal and external beveling O 8 to 35 mm
Guarantee 12 months.
for internal and external chamfering O 10 to 56 mm
Guarantee 12 months.
12 Months warranty.
internal/external reg for pipes 10-42mm
Guarantee 12 months.
How to choose the right type?
Cutters are selected depending on the machining operation to be performed:
- rough skinning of the workpiece. end-set and end-set skinning;
- finishing machining along the plane. cylindrical;
- creation of grooves. circular, face grooving;
- Processing of corners and edges. angular, shaped;
- keyway milling. keyway;
- Cutting of through grooves. T-shaped, angular, shaped.
BLUEROCK CG-211Y Manual Pipe Cutting/Beveling Torch Machine
The main characteristic of a tool is its size and tolerance.
Producers
Domestic suppliers. ENKOR, Korvet, Volzhsky Instruments. seldom have modern production technologies. However, they use quality materials and generally approach the work responsibly. South Korean products are of higher quality, but are considerably more expensive. It is also worth paying attention to the products of brands:
Milling machine thanks to interchangeable nozzles allows you to perform the widest range of operations with metal and wood. There are dozens of tools, but the most popular ones every self-respecting craftsman should know. Such parts can include:
Angular are used to process uneven surfaces. They are excellent for machining inclined surfaces, finishing grooves and other complex recesses. Such parts have a very wide range of applications. Their function differs according to the arrangement and number of teeth.
Shaft key cutters are used for drilling holes in the material. The principle of their operation may even be somewhat similar to that of end mills. But the keyway is a tip with a pair of overlapping teeth. At first glance they may seem similar to a drill.
Cylindrical ones are cylindrical and have the jagged inclination, which varies from 30 to 40 degrees.
The number of teeth also makes a difference. Shaped. the most complicated tools for carving. Their scope of application, unlike that of bevel cutters, is very complex. They are mainly used for finishing decorative elements, as the design allows you to create different sized recesses and change the shape of parts.
What is a mill for chamfering?
In order to understand why a chamfer cutter is needed, it is necessary to understand what the tip itself is.
In other words, it can be called a recess in the surface, which is more like its bevel. This is exactly the kind of recess that is carried out with a machine.
This is the way to create bevels, with this kind of equipment is considered more reliable. There is also a variant using heat treatment, but it can significantly affect the characteristics of the material from the chemical and physical side. The bevel cutter is used inevitably before welding the metal. It also facilitates the assembly of prefabricated structures made of metal and wood. The simplest example, which can be seen in everyday life, is the bevels on the bolts to make them easier to install and remove.
Equipment may have varying numbers of serrations, diameters and numbers of teeth. When selecting a part, you should consider its future use. Pick a cutter with a smaller hole diameter and enough teeth for a tough material.
The best option: choose the right one
Such part should have high strength to get the right bevel.
If you are working with wood, the steel version will suffice.
Such a nozzle is dense enough to handle all popular rocks without much effort.
Chamfering cutters made of hard metals like tungsten and titanium are used for more solid materials and machining. They increase productivity and speed and expand the list of surfaces to be worked on.
The ceramic handpieces are the hardest of all. which are popular even with designers of spacecraft. They do a great job on cast iron and alloy steel and can be purchased on the website of our company “CHTS Trading House”.
Chamfer Cutters
Some of the items posted on the site are the intellectual property of StoreLand. The use of such objects is stipulated by the current legislation
There are links on StoreLand’s site that will take you to other sites. StoreLand is not responsible for the information published on these sites and provides links to them only for the convenience of its site visitors.
Personal information and security
StoreLand guarantees that no information obtained from you will under no circumstances be disclosed to any third party, except as required by applicable law of the Russian Federation.
In certain circumstances StoreLand may ask you to register and provide personal information. The information provided is used for business purposes only, and to provide access to special information.
Personal information can be changed, updated or deleted at any time in the “Account” “Profile” section.
In order to provide you with certain kinds of information, StoreLand may, with your explicit consent, send informative emails to your email address provided during registration. You can change the theme of such mailing at any moment or unsubscribe from it.
Like many other sites, StoreLand uses cookie technology, which can be used to promote our product and measure the effectiveness of our advertising. In addition, StoreLand is set up to work with you personally with the help of this technology. In particular, without this technology can not work with authorization in the control panel.
The information on this site is purely for informational purposes and is subject to change without notice.
To refuse further communication with our company, to change or delete your personal information, please contact us via the feedback form
These tools allow you to create indentations very similar to a beveled surface. As a result, it is possible to lighten considerably the process of assembling constructions (for example, furniture). Cutters differ in various parameters, including the length of the cutting part, angle, diameter, shank and the number of teeth. Suitable for soft to hard wood, as well as plywood, fibreboard and plastic.
45 degree bevel cutters
The standard option for woodworking. Such degree of inclination of working blade allows using the tool for most types of works, edge processing of details, creation of composite construction with a large number of angles, chamfering, etc. May or may not have bearing.
Other angles are available in 7, 11.5, 15, 22 and 30 degrees. But they are used less often and are more specialized.
Chamfer cutter with interchangeable plates
In this case, the working carbide blades are not soldered to the mill, and are made in the form of replaceable plates, which are attached to the cutter body with screws. The main advantage of this product is the ability to quickly replace these plates if the cutting element becomes worn or damaged. No need to remove the blade itself from the machine for this, which is good for the manufacturing process as a whole. The plates can also be turned easily. As a result, the more expensive cutter becomes cheaper in regular operation and maintenance.