What disc to cut chipboard without chips

How to cut laminated chipboard, chipboard without chips? How to repair chips after cutting?

When making furniture, you have to saw chipboard. Chipboard does not like this very much. crumbles. Chips are formed along the edge. How to cut chipboard without chips or repair chips? (ten)

Please tell me how to cut laminated chipboard, chipboard without chips?

When making furniture, you have to saw chipboard. Chipboard does not like this very much. crumbles. Chips are formed along the edge. How to cut chipboard without chips or repair chips?

Unfortunately, I have never been able to beautifully patch up chips after cutting along the edge of the chipboard. Of course, if the laminated chipboard is planned for painting, then the edge can be putty, sanded, the slab itself can be covered with alkyd primer, the edge can be glued with a construction bandage with access to the laminated surfaces from the edge, the construction bandage can be patched, sanded and painted. This will create a perfect edge. Read more about edging chipboard for painting

But if you plan to use laminated chipboard completely, then this method is not suitable. It is necessary to cut so that there are no chips. Sawing so that there are no chips, without special equipment is quite difficult. The circular saw not only crumbles the edge, but can split the laminate up to half a meter along the slab. And any other tool gives an edge even worse.

Rumor has it that chipboard can be cut without chipping with a hacksaw for metal with a very fine tooth, or even with a jigsaw with a file for metal with a very fine tooth. But it doesn’t work out for me.

I saw chipboard, if I need to get a good edge, like this: I lead the mowing line along which the cut will go. I put a metal ruler along the mowing line. I secure it with clamps. I cut through the laminate with a cutter along the lines of the intended cut. The cut is made quite deep and wide (slightly wider than a hacksaw or circular disk). I run the cutter along the iron ruler several times until I cut through the entire coating. I do it from both sides. It is very important to mark up correctly so that the markings on the top and the markings on the bottom coincide. After that, I already saw, usually with a hand hacksaw on wood. But I already got used to getting into the slot and with a circular.

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Using a router

Milling cutter. a power tool for manual woodworking. Suitable for grooving, shaping, edging and drilling. Before using it, a sheet of wood is sawn with a jigsaw, stepping back 3 mm from the markings. It is necessary to cut with a milling cutter together with a bearing, which forms the cutting depth to the required level. This is a laborious process that only experienced specialists can do. There is a high probability of crookedly cutting the board.

How to cut chipboard without chips at home

Chipboard. chipboard. It is used in the manufacture of furniture and decoration. Affordable price is the main feature. In modern wood production, laminated boards are used. They are made from coniferous and deciduous-wood materials. They are distinguished by their strength and ease of processing. Incorrect cutting process can lead to breakage and cracks. To avoid this, you should know what to do to cut chipboard without chips at home.

Sawing with a panel saw

The workpiece is placed on the table and fixed in a stationary state. The necessary markings are made on the sheet and the saw unit is turned on. When the disc reaches a sufficient speed, the table moves forward along with the wooden plates and hits the disc.

  • tile position;
  • the depth of the cut;
  • cutting angle.
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Chipboard cutting machines are divided into 3 types:

  • lungs. for 5 hours of continuous work;
  • medium. up to 10 hours;
  • heavy. up to 20 hours.

What the cutting machine consists of:

  • The bed is the mount on which the entire mechanism rests. A heavy bed will add stability to the instrument and eliminate vibration. This is important for a quality cut.
  • Saw unit. consists of 2 flat metal discs. The first cuts the slab first, and the second cuts through it completely.
  • Work tables. Three take part in the process at once. The first is for the location of the unit, the second is for feeding the sawn-off plates (movable), the third is for supporting the sawn-off parts.
  • Carriage. allows the moving table to move. In this case, the workpiece is fixed with a stop and rulers in the required position.

Circular saw

The tool is a table with a toothed disk for chipboard. Among the craftsmen, it is called a circular saw. Cuts through wood better than a jigsaw. A good chipping-free result is possible by sketching the guide lines and securing the circular saw to the board. Chips should not appear at the point where the saw cuts into the plate. But the opposite side can be cut with fragments.

Sawing rules

Before sawing, choose a method, as well as accessories and tools.

  • Scotch;
  • masking tape;
  • pencil, ruler;
  • sandpaper.
  • hacksaw;
  • milling cutter;
  • a circular saw;
  • tire;
  • jigsaw;
  • sawing machine.
disc, chipboard, chips

How to cut chipboard without chips step by step:

  • Place dots on the end part of the chipboard. It is necessary to determine in advance what type of cutting will be made. straight or curly. Their cutting technique is different.
  • Connect the dots in the fishing line and stick the adhesive tape on top. It is desirable to saw laminated chipboard using adhesive tape. It will reduce cracks when cutting, as the wood board is subjected to strong pressure with increasing temperature.
  • Saw the board. The accessory is set at the desired angle to achieve extremely smooth edges. The process should take place smoothly, rhythmically and without strong pressure.
  • Finish irregularities and edges, if necessary, with a file and a rasp. The edges can be veneered with matching color veneer. This will protect them and make them look prettier.

To mask low-quality ends, the method of decorative finishing is used. veneering (pasting the sides). Thus, not only will the appearance be improved, but also the service life of the product will be increased.

Only after placing all the necessary tools on the table, you can start cutting.

disc, chipboard, chips

Jigsaw

In order to smoothly saw off chipboard with a jigsaw without chips, you need to choose a device with a minimum size of teeth. It is used for small areas of tiles, with smooth movements without pressure at a low speed. If you are using the jigsaw for the first time, some cracks may appear on the back of the hob. With continued use, the quality of the cut will improve.

Methods for cutting chipboard without chips

You need to cut the laminated board with a special machine (format-saw). But his) when it comes to home use. An alternative can be budget options (hacksaw, jigsaw, etc.), which will take more time when cutting, but require less cash investment.

Undercut sawing

The process requires a tire. a persistent ruler. It is fixed on the board with clamps. Trimming is carried out according to the markings. The tire is installed along the mowing line, and the cut is made 10 mm deep. The second cut is made through. With this method, there will be no chips on both sides, since the laminate has already been cut on the underside.

Some elements used in design ideas are not cut straight, but curved. In this case, a mixed type of chipboard cutting is used.

What to do if you don’t have a hand-held circular saw and guide?

You need to make the guide yourself. We find an ordinary profile, you can take the rule, any even rail, the main thing is that its geometry is even.

We measure the distance from the saw blade to the edge of your chipboard workpiece. We attach the guide to the workpiece with any clamp and start cutting.

The main thing in the process is to constantly press the saw against the guide. That is, your hand should always guide the saw towards the homemade tire.

After cutting, you will get an almost perfect cut, the cutting line is barely visible. We made a very high quality cut, the cut itself is clean, no side marks are visible on it. Except for a small amount of lint on the back of the workpiece.

Where did this pile come from, because we worked with a guide (tire)?

There is a special plastic protective tape on the purchased cutting bar. This tape prevents the pile from rising and the saw cuts it. In this case, we did not have this tape, so we got this pile on the surface.

What to do with the pile in this case?

There are two options:

Take ordinary masking tape. It is glued to the place where it was cut, marking is made on it and sawn together with masking tape. The scotch tape keeps the growth in place and when we cut it, we get everything clean.

Simply drive the saw blade itself more slowly. That is, if you do the same with a slower feed, then there will be much less chips.

Chipboard without chips with a hand router.

Before processing furniture parts with a milling cutter, it is necessary to cut them with a margin of 3-5 millimeters on each side to be processed. Unlike previous sawing methods, the hand router leaves behind a perfect surface. Chipping after such processing is a rarity and at the same time, it turns out, maintain the perpendicularity of the cut. Until now, we have considered only straight sawing, but when it comes to sawing various kinds of circles and rounds, then there is no alternative to a jigsaw and a router. The disadvantages of using a router include the need for skills in working with it. We will talk about them in other articles.

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Curvilinear

At home, getting a curly cut is quite difficult. To complete this task, the DIYer will need a special power tool called a cutter. This device will not only help to make a curved cut, but also protect the material from the appearance of chips in the process of performing work.

The process of working with a milling cutter is as follows:

  • on a sheet of ordinary chipboard or plywood, outline the necessary contours;
  • using a jigsaw, cut out a part along a given contour, stepping back from it 1-2 mm for the accuracy of cutting;
  • the finished template is cleaned with a file and sandpaper;
  • the plywood template is applied to the chipboard sheet, securing it from all sides with clamping clamps;
  • using a milling cutter equipped with a bearing, they cut the material, moving along the contour of the plywood template.

An electric milling cutter can have 2 or 4 cutting blades. All blades must fully capture the height of the working thickness of the workpiece.

How to cut correctly?

It is quite possible to saw chipboard without chips at home with your own hands.

It is extremely difficult to carry out curvilinear configurations using household appliances; this can be done only with the use of an electrophoresis. This tool performs a high-quality cut and has a lot of additional functions.

The price of an electromill depends on the manufacturer, so you can choose a budget model with good technical parameters.

To cut a sheet of laminated chipboard using an electromill, you must perform the following steps:

  • on the surface of an ordinary chipboard, all the contours of the future workpiece are marked;
  • using an electric jigsaw, the workpiece is cut out, retreating from the intended contour by 1–2 mm;
  • the finished sawn-off template is cleaned with a file or sandpaper;
  • a prepared stencil is placed on a sheet of laminated chipboard and fixed with carpentry clamps so that it is in a stationary position;
  • along the contour of the stencil, with an electromill cutter equipped with a bearing mechanism, cut out the contours of the workpiece, cutting off the edge exactly along the intended mowing line;
  • after completing the work, the end sides are cleaned and processed with a decorative edge.

The use of an electromill allows you to make a figured cut of chipboard without chips and cracking of the material.

Electromill knives must completely capture the entire thickness of the workpiece material. this is the only way to get a high-quality product.

You can learn about four ways to cut chipboard without chipping with a jigsaw from the video below.

How to bend a chipboard. a practical aspect

Sometimes it is necessary to make a bent part from a chipboard. the end of a table, cabinet, shelf.

To do this, you first need to cut the required piece of material to size, and then make numerous parallel cuts on its inner surface (see Fig. 1 and 2)
:

Required snippet
Making cuts

To give a curved shape, the resulting part should be glued to the template with PVA glue and fixed with self-tapping screws. After maintaining the time required for the glue to harden, the part can be removed and used for its intended purpose.

Before screwing the screws into the chipboard, it is advisable to drill out the material in advance. For this, drills are used that have a diameter of 1-2 mm smaller than the self-tapping screw. Chipboard drills are used the same as for wood drilling, and standard self-tapping screws are purchased.

Due to the lower cost of chipboard than other assembly and building materials, a small amount of rejects when working with your own hands is not critical. Damaged sheets can be used to make smaller products without incurring the cost of hiring professional equipment and specialists.

We recently bought a coffee table, the price is inexpensive, but there is a “but”. The height of the table for our interior is too big. It would be nice to reduce the height of centimeters by 10. As they say, we are not looking for easy ways, I decided that

I can do it myself.

I remembered that on our site there is an asoleg specialist who did it. I, of course, are far from him, but some recommendations can help. I contacted him, explained the problem and he kindly shared his secret. With his permission, I publish his technology for cutting furniture chipboard without chips.

Everything turned out to be trite and simple. We mark the cutting line. Then with a clerical knife, along a ruler, cut through the top layer of chipboard. Just run the knife several times with a little effort along the mowing line of the cut. (I recommend practicing on the unnecessary part of the chipboard) If you press very hard, then the decorative layer will begin to swell and it will not turn out very nice.

Further, retreating 1-2 millimeters from the intended mowing line towards the rough part, we cut it with a jigsaw or a suitable file with teeth directed to the saw handle. We make a wash down on the opposite side of the cut so that there is no chipping at the end of the cut. And we saw through to the end. You need to cut carefully, slowly. Then, with a medium grain sandpaper, fixed on a bar, we clean the end of the part. If necessary, remove the millimeter that we retreated. My cut turned out to be almost perfect, after processing with sandpaper there were no scuffs at all. The photo shows the difference between the left and right sides of the cut. Well, and, accordingly, if both parts of the chipboard are needed, we cut it with a knife on both sides of the cut. We measure the thickness of the cut of a jigsaw or file, add 2 millimeters. The result is the distance that should be between the cuts made with a clerical knife. Cut exactly between these lines. Then there will be no scoring on the other side. Naturally, you need to use a sharp instrument, I use an instrument.

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Everything worked out great. On the finished table, my wife did not find the place where I cut.

Thank you for your assistance and help asoleg.

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If you like to do something with your own hands, read the article.

Any home craftsman sooner or later is faced with the need to cut chipboard. It can be making furniture with your own hands or wall cladding with MDF or chipboard panels. As you know, sawing chipboard is not difficult, but making the cut even and without chips is not an easy task.

What is the merit of the guide?

When we saw with a disc, we inevitably wiggle the saw, resulting in the so-called “iron movement”. That is, when we move our hand, we all the time move the saw to the right, to the left. The guide, which has a rigid edging, avoids this.

Accordingly, when we guide the saw along the guide, it does not move and the saw blade itself works smoothly, without changing its position. It turns out a perfect line parallel to the guide.

Rough floor finish

Sub-floors are mounted from hardboard quite often, this material is especially suitable for leveling old plank floors, if work on their dismantling is not expected. In addition to obtaining a perfectly flat surface as a result, the fiberboard layer will serve as a good heat insulator, which is especially important for residents of private houses or ground floor apartments in old high-rise buildings.

disc, chipboard, chips

For sub-flooring, non-refined fiberboard with increased hardness or soft fiberboard is used as a soundproofing pad. Despite the abundance of hydrophobic additives in the production of modern fiberboards, experts advise to further process them before laying. Good results are obtained by impregnation with hot drying oil in 2-3 layers. After complete drying, the sheets can be laid.

Fiberboard floor, ready for further processing

If the old subfloor is fairly flat, the hardboard is laid directly on top of it. With significant level differences (more than 10 mm), you will have to level the old floor or lay logs. In any case, the surface for laying fiberboard is pre-treated with an antiseptic primer.

Chipboard without chipping with a jigsaw.

In this case, three things allow you to get a more or less good cutting result.

  • Guide. It’s not worth it to be wise with a guide for an electric jigsaw. An ordinary building level and two clamps will do.
  • Choosing a jigsaw file for laminated chipboard. The saw cuts the laminated layer and the chipboard itself with teeth, and, accordingly, the smaller the tooth, the smaller the chips. And the cutting speed is appropriate. The upward or downward direction of the tooth only indicates on which side of the workpiece there will be more chips, in the first from the top, and in the second from the bottom.
  • Control over the cutting speed. If you feed the jigsaw too hard, the saw will begin to bend and take the cut to the side, while the cut will not be perpendicular to the plane of the workpiece. After such a sawing, there is no need to dream of gluing an edge.

Now let’s consider whether to “scratch” the laminate. Perhaps this can help, but only if the following conditions are met. Since the file forms chips not only on these layers, but also on the outermost layers of chipboard, it is necessary to “scratch” them, too. The width of the “scratched” mowing line must exactly match the thickness of the saw (if you make it narrower. it will chop, if you make it wider. there will be a mark on the workpiece). The mowing line must be strictly on top of each other and must be cut strictly along the mowing line. Think about how realistic it is to do it at home with your own hands, and the answer about “scratching” will be obvious.