Do -it -yourself vibration.

How to make a vibration for concrete with your own hands? Step.by.step instruction video

Concrete coating is one of the most favorites widely used in construction. He is characterized by the highest wear resistance, hardness, long operation. Screed, blind area, floor, columns, and of course probably other options for using concrete imply a competent approach to filling technologies. For the purpose of the quality of the coating, it was the highest, it is necessary to have not only excellent systems, and special tools. Therefore, the master who observes the annotation should immediately have a vibration. It will help to compact, compact and align the mortar mass.

Vibroreka is the equipment used for several operations when pouring concrete:

Vibroreka removes the remaining air bubbles and water from concrete. Thus, the formation of the cavities of the snuts of frozen concrete is prevented, which will then become a prerequisite for the destruction of the structure. Modern tool models allow you to get a completely even final surface.

Vibro.ramps for compaction of concrete are used both on an industrial scale (bridges, overpasses, hydraulic power), and in personal construction (foundation, floor, blind area). A profile tool is not cheap, alas, for independent use, it is not excluded to make a regular mechanism with good operational features.

Such models are installed on concrete and pull themselves smoothly, at the same time a compacting and trim layer up to 18 cm in depth. Capture length. from 1.5 to 5 m. Used for freshly laid surfaces. Controlled by one specialist to whom the operation of the device does not represent any troubles.

productive and effective, compact a layer up to 30 cm. The power of the tool allows you to do without deep vibrators. They have a large weight, this factor is justified by the introduction of guides, with which the rail does not sink in concrete.

The engineering idea progresses, because new models arise that combine the properties of basic and innovative abilities. Reversible vibro.races are variations not only forward, and back. And sectional (sliding) allow you to capture up to 25 meters wide.

It doesn’t matter which vibroral consists of 2 main parts-profile and power plant. Forms of structures are a variety of. Duraline, magnesium or metal profile is used. You use a gasoline or electronic engine.

The advantages of vibrores with an electric motor:

• environmental friendliness;
• the work of the snuffs of the premises;
• mobility;
• simplicity in operation;
• Low cost for semi.professional models.

Compared with the electronic drive, gasoline provides slightly increased power, however, use the equipment is an option when compiling concrete from the outside.

Despite the difference in models, the scheme of the act is similar: the rotational moment from the motor is transmitted to the vibrator. Eccentrics make fluctuations transmitted to concrete through the frame (profile). The vibro-barrier practically consists of 2 basic components: frames and power plant.

The unit scheme is quite ordinary, because it is often collected without the help of others. Certainly, devices made in artisanal conditions do not own impeccable external data, but with the concrete seal service they are controlled. Taking into account the highest for new professional equipment, you can sacrifice the design for the sake of real saving money, which will certainly be if you make the tool yourself.

We align the screed without unnecessary problems: with your own hands a vibration

Pouring concrete screed in the house. the process is quite laborious. Not only do you need to prepare the solution, it needs to be carefully leveled by lighthouses. Most often, the usual rule is used for these purposes. And today we will talk about how you can make a vibro.barrier from it and some other details and tools, with which it will be much easier to flatter concrete. And how to do this-the author of YouTube channel is a sharp hammer.

The final word

A similar tool is extremely convenient to work. over, it is favorably different from the one that can be purchased in the store. After all, it is much cheaper. At the same time, a home.made vibration can be disassembled and used from it as an independent tool. This approach will allow you to unload the pantry of the home master, riding it from the need to store disposable things that are sorry to throw away.

We really hope that everything told today will come in handy today. Despite the fact that the author tried to state everything in the most simple language, perhaps something was not fully understood. In this case, ask your questions in the discussions below. The editors of Housechief will be happy to explain all incomprehensible moments. There you can comment on what you read and express your personal opinion about the appropriateness of independent assembly of such a tool. If the article was interesting for you, do not forget to assess. Each opinion is extremely important for us. Take care of yourself, your loved ones and be healthy!

What you need to know before the work by a home.made vibrator

It’s not by all means to take a factory tool for the house, it is much more rational to make a nozzle on a peorator or drill without the help of others, using the means for this at hand. But after production, you need to take into account the reasons:

• The device belongs to the category of homemade, therefore there can be no talk of reliability, and from here it comes that the safety of such devices does not correspond to the standards
• Work to carry out only and only in protective uniforms
• Do not overload the tool, because the nozzles discussed are not created for implementation with a drill and an electric screwdriver by annotation, because any overload can become a prerequisite for failure of the electric motor and other components
• Use the tool exclusively for personal purposes, and not use it in production, because it can become a prerequisite for severe consequences

The material shows that it is completely not difficult to make a vibrator from a drill and a pedorator, and there are many options for this. These options help everyone and everyone who wonders how to make a nozzle for concrete seal in home criteria. If you compare a home-made device, the costs of which do not exceed 50 (for electricity during welding work), with Chinese factory vibrators of 3-4 thousand, then models work with their own hands even much more effective.

How to make pens?

The vibration.making scheme for the manufacture of a dozen for the engine for the engine is ready, the engine is rigidly fixed on it. We can assume that the rake for concrete compaction is ready for use. But working with her is not very convenient yet: you need control handles. First you need to weld (or screw) two square pieces of steel in an upright position at a distance of 15 cm from the engine.

The sizes of the squares should be correlated with the width of the channel. We drill a hole in the lower corner of the square, after which we draw from the hole, as from the center of the circle, we draw an arc on the back of the square. On this arc at the same distance from each other, holes should also be made. Handles for controlling the rail in the lower part are fixed stationary.

On the arc, the fasteners of the handles are carried out depending on the user by the rail. Do not forget to put in the fasteners between metal squares and fasteners of the gasket of pressed rubber. They will allow you to remove vibration from the rail to control handles

When working on a large site, this is very important: vibration can cause the poor health of the operator or even his mental disorder

What is the design of the equipment?

For each type of device, its purpose is assumed. So, the vibration team is capable of rallying areas of different areas. It should be measured the same in size of the profile, then cut them using a corner grinder and drill several holes. The profile is fixed on both sides of the device. To fix it, you will need corners. In addition, there is a floating (double) vibration, which is suitable for rallying quite thick layers of the mixture. The assembly of such a tool is carried out in the same way as the manufacture of an ordinary model: the electric motor is also installed in the central part of the structure, only another mount is used for this.

Metal corners will reliably fix the engine. It is better to place it in the center of the profile. This will help distribute vibrations along the length of the entire rail. The engine is fixed in two main ways. The first involves the installation of a special mount directly on the electric motor, then the resulting design is attached to the profile itself. In the second case, it is necessary to fix the corners on a metal beam and only then install the engine on the structure. To fix the electric motor on the profile, use screws or welding. Both methods are equally effective, but the welding machine, unlike an electric screwdriver, is not available to everyone.

What is the design of the equipment?

For each type of device, its purpose is assumed. So, the vibration team is capable of rallying areas of different areas. It should be measured the same in size of the profile, then cut them using a corner grinder and drill several holes. The profile is fixed on both sides of the device. To fix it, you will need corners. In addition, there is a floating (double) vibration, which is suitable for rallying quite thick layers of the mixture. The assembly of such a tool is carried out in the same way as the manufacture of an ordinary model: the electric motor is also installed in the central part of the structure, only another mount is used for this.

make pens from the reinforcement, giving the workpieces of a curved shape and welding them with the help of a welding apparatus to the profile;

Equip the upper part of the handles with insulating material, it can be rubber tubes or a dense layer of island;

attach the electric motor to the profile with handles, this must be done exactly in the center in order to obtain uniform distribution of vibration on the entire rule (2 metal corners are used as fasteners);

to welcome the rule to the profile and strengthen the connection with bolts (in 3-4 places);

Installation of an electric motor

Metal corners will reliably fix the engine. It is better to place it in the center of the profile. This will help distribute vibrations along the length of the entire rail. The engine is fixed in two main ways. The first involves the installation of a special mount directly on the electric motor, then the resulting design is attached to the profile itself. In the second case, it is necessary to fix the corners on a metal beam and only then install the engine on the structure. To fix the electric motor on the profile, use screws or welding. Both methods are equally effective, but the welding machine, unlike an electric screwdriver, is not available to everyone.

Some builders believe that a vibration.barrier made at home is more reliable than a purchased. However, a number of nuances is important. The vibration installation should be designed so that it is more reliably fixed on the handles or profile. A three.phase cable dangling at the bottom often causes production injuries. It is best to install the starter necessary to start the mechanism on the handle, and not on the engine. Thus, it will be more convenient to include.

Read how to make a hole in concrete without a drill

Stages of assembly of the unit

make pens from the reinforcement, giving the workpieces of a curved shape and welding them with the help of a welding apparatus to the profile;

Equip the upper part of the handles with insulating material, it can be rubber tubes or a dense layer of island;

attach the electric motor to the profile with handles, this must be done exactly in the center in order to obtain uniform distribution of vibration on the entire rule (2 metal corners are used as fasteners);

to welcome the rule to the profile and strengthen the connection with bolts (in 3-4 places);

to one of the handles to fix the starter (this can be done on the engine);

Fix additionally a cable on the profile of the engine;

Connect the wire incorporating the starter with the engine, to insulate the connections;

To the free end of the cable to install a socket;

Reference! The assembly of the vibration engine on the gasoline engine is simplicity due to the lack of the need to connect the cable.

Tips/recommendations

Experts advise fixing the vibration frame at three points. This will make the connection stable and reliable.

Do not use a home.made installation in work, where a strong load is assumed not designed for engine power. This will reduce the life of the unit.

An ideal solution is the assembly of a design of 4 separate parts. This will help to carry out the analysis of the tool if necessary, transport it to another construction site, eliminate the effects of some nodes on others.

When performing a tamping of concrete filling, you should move slowly, evenly passing through all zones of the processed area.

The thickness of the concrete layer must correspond to the power of the unit engine. In the opposite case, the quality seal cannot be achieved.

If during the passage of the vibration.relay in some places a shrinkage of concrete is formed below the intended level, it is worth adding a portion of the solution.

The key to a long service life of a homemade unit is compliance with the rules of its operation.

Installation of an electric motor

After assembling a metal frame and handle, it is necessary to start installing the engine, it should be located in the center of the profile. Due to this technique, vibration will evenly disperse throughout the device. To fix the motor, it is allowed to use many methods and materials, but according to technology as fixing it is recommended to apply corners.

Cleets can be installed directly on the electric motor, and then on the assembled structure, at the end, apply the bolts for twisting to the profile. In the second case, the corners are mounted to the metal beam, fixed, and the engine is installed at the last stage.

For durable and reliable fixing, it is recommended to use electric welding, and for additional strength, bolts are used, which are screwed into previously made holes using a drill. If there is no electric drill at hand, then the use of an electric screwdriver is allowed, for the last case you can use the welding machine to burn holes in the metal.

The last assembly stage

Homemade vibration, unlike the factory, is reliable, because the details are collected with their own hands and accordingly possible defects are eliminated in the process. But the assembly should take into account the main nuances. On the handles and profiles, it is necessary to place the vibration installation in such a way that it is possible to solve the part.

A three.phase wire is attached to the installation and electric motor. The starter is mounted on the engine, for better convenience it must be fixed on the handle. In this case, screwdrivers are used. Burned places of joints on the wire are isolated by ordinary insulating tape. In order for the design to last much longer, it should be covered with high.quality paint, because the metal will constantly collide with moisture, and the consequences may come out in the form of corrosion.

Features of the operation of vibrors

Vibro.ramps are easy to use, but working with them has its own characteristics.

Rules of working with rack vibration seizures:

• Before launch, the serviceability of the equipment is checked.To protect against probable electric shock, rubber boots and mittens are put on.
• The floating vibro.barrier should slide along the surface of the solution. The heavier equipment that works along the guides is mounted until the concrete mixture is submitted and should be slightly lower than its level.
• Directors for vibrations are set strictly horizontally at zero mark, which meets the final level of the finished flooring.
• After the solution is supplied, the vibration start is launched and with the help of cables stretch it along the guides. The area of ​​subsidence of the mixture below the given level is filled with small portions of the solution until the desired mark is aligned.
• After completion of work, the frame is thoroughly cleaned of the solution. At the same time, special attention is paid to the bolt fasteners of the frame, which were contacted with a wet concrete mixture.
• Minor defects on the frozen surface are easily eliminated by a grind.

Features of the use of the device

Vibroreka. a device that runs along the surface of the laid concrete and performs several important tasks at once:

• The mixture tamping, so the future coating will be more durable.
• Sfiming of the solution. it contains a large number of air impurities requiring removal.
• Surface leveling.

As a result, the structure of the concrete surface will be better and durable.

Such concrete processing allows you to achieve good working characteristics of the future coating, remove possible voids, water and air bubbles from it. After the vibration, the coating is completely ready for the finish: laying tiles, laminate, linoleum, warm floor and other options.

Read also: Technological chain of non.ferrous metallurgy production

The product is used in private construction and on an industrial scale.

With it, they build:

What is a vibration

The vibration is a rigid structure consisting of a steel rail with a handle in which there is a engine with a vibrator. Thanks to the vibrational movements, a flat seal of the concrete solution occurs, and the rail itself creates a smooth surface.

Types of vibrores

Wibroreka for concrete is a popular construction tool for the screed. Professional vibrations are divided into several types.

Floating

With the help of guides, the upper layer of concrete coating is aligned.

The engine power seals a concrete solution with a depth of 15 centimeters.

Telescopic

Such devices have sliding rails, which allows you to align a large area at the same time.

Before starting work, the rails are fixed to the required distance, which simplifies the work.

Sectional

Have a large capture, which is ideal in industrial construction. Have a collapsible design than convenient when transporting from an object to an object. Equipped with a powerful engine.

Aluminum

The vibration of this type is created to process the newly laid concrete. Designed for private construction. Thanks to lightness, they are convenient to manage.

By the type of engine, gasoline and electric vibrations are distinguished.

As noted above, vibro.barrier gasoline is more powerful, and, accordingly, more expensive. Electric vibration.renovations have less power, but they are recommended to use in closed rooms.

During operation, gasoline engines evaporate harmful substances, which is significantly felt in closed spaces.

Examples of good vibrors

For professional use, the Spanish vibroreka Enar is perfect.

The features of this tool are:

The price rite on the vibro.barrier with the Honda gasoline engine with a capacity of 0.7 liters.With., starts from 44000 to 51000. Weight depends on the selected model and varies from 15 to 25 kg.

When buying a vibro.barrier, remember that it must fully meet your requirements, approach your construction site.

Do.it.yourself vibration

For a little work, you can use a home.made vibration.

Production

The simplest option is the assembly of vibrations from the board, timber and drill.

• Previously, the surface of the board should be scalded, all irregularities must be removed. It is this material that will serve as the basis.
• Further to the board, about 25 cm wide, with a thickness of 30 mm, the drill is mounted with self.tapping screws. The drill should lie along one of the sides.
• Also, a meter timber is attached to the board using screws.

Usage

In the cartridge electrodely, insert a crooked drill and connect to the network, thereby the vibration movements of your board are created.

Do not forget about safety rules! Wet concrete can be a good conductor for electric current. Put on gloves and boots.

Flaws

• No matter how you squint the board, it will not have the same smooth surface as an aluminum vibration.
• The power of the drill is not sufficient to work with a larger board, and accordingly, the work will be performed in small segments.
• Disposable vibroreka, t.to. After first use, the board will become unusable.
• It is impossible to adjust the speed.

Variant of the vibration with aluminum profile

It will be more complicated to make a vibration with a metal rail with your own hands. In addition to cash costs, it is necessary to have technical knowledge.

Instead of a board, in this version an aluminum profile will be used. This design will last you longer. The pipe will perform the function of the handle, and, of course, the vibration engine.

Does not recommend using welding in this version. For safety purposes, the handle of such equipment cover with insulating material.

Tips

• Your home.made design will be reliable if you consolidate all its components qualitatively. The bolts should be tightly screwed. The wire should not hang out.
• After you made a vibration with your own hands, test it. To get started, a small surface is suitable for you. Test your home.made tool to start, otherwise you can ruin the entire screed. Do the work without rushing.

How to assemble a vibro.barrier with your own hands

In general, a homemade electric vibration is considered a rather difficult in terms of assembly with your own hands, but for processing concrete you can collect much simpler structures.

As a drive, you can use a motor from a drill or gasoline. As a result, a good vibration is obtained, capable of leaving and compact a coating made of concrete laid down with your own hands.

We offer to consider several assembly options.

The simplest design for quick assembly

First, show the simplest option, which requires a minimum of components and time. Gathering literally from improvised materials in less than an hour.

This design is suitable for those who need to quickly pour a small concrete screed, but at the same time wants to align it and seal it with a efficient.

Such a vibration for processing concrete will be assembled with your own hands based on a drill. But only the drill will be required with the button lock function.

• wooden board 50 cm long, 30-35 mm thick and 20-30 cm wide;
• a bar or pole 1-1.5 meters long from which the handle will be made;
• drills;
• aluminum mounting plates for the installation of the profile.

Here the board will be used as a rail. Therefore, the board should choose the most durable and even as possible.

The design itself is assembled according to this principle:

• Carefully clean the board with sandpaper. It is important that it is as smooth as possible.
• On top of the center on the board, using screws and aluminum plates, fix the drill. The device should be located along the working element, that is, a wooden board. It is important that the axis of the rotation of the electrode cartridge coincides with the central part of the rail.
• Near the same principle, fasten the handle. It is best to place the handle at an angle. So make a scythe cut in advance.
• Insert a item with a displaced center of gravity into the drill cartridge. It can be a segment of some kind of reinforcement, a crooked old drill.

This is where the vibration from improvised materials and a drill is ready.

Of course, such a vibration is designed for short use. She has a number of objective minuses:

• Even the most flat board is inferior to an aluminum profile;
• The small mass of the design and the small power of the vibrator do not make it possible to use long rails;
• revolutions are not regulated;
• The drill engine will be near wet concrete, when a short circuit may occur in the case;
• This is a one.time design.

Keep in mind that when stored, the board will begin to deform quickly. Therefore, it is unlikely to count on reuse even after a few weeks.

Homemade metallic vibration

This is an already more complex vibro.radiation, but designed for long and multiple operation.

To get a durable and high.performance vibration rail, it is better to use a metal base. True, the tool will be more difficult in manufacturing.

It is recommended to use the finished aluminum profile as a basis. This is an affordable material that is not afraid of corrosion.

The only problem is that cooking and soldering aluminum is much more difficult. If you use screws or screws instead of welding, then the service life will be much less.

There is an alternative solution. This is a steel rack. Here you can take a channel, or a rectangular pipe. The disadvantage is that over time, rust will appear on the surface, which negatively affects the quality of surface treatment. Plus, due to rust, it is more difficult to clean the rail after completion of work.

A set of tools and materials includes the following components:

• engine with a vibration mechanism;
• profile metal pipe, or a channel;
• 2 pipes that will play the role of a pen;
• 2 segments of metal corners or channel.

The step.by.step process of assembling vibration can be described as follows.

• On top of the prepared channel, weld metal corners. They should be located across the rail in the middle. Elements will act as a bed under the installation of an engine. So choose the distance between the corners based on the overall size of the motor.
• In these corners, make the hole with a drill to then install the motor with their help.
• Fasten the engine. Make sure the fixation is made as high quality as possible. The motor must transmit vibrations, but at the same time do not spin during work.
• On the sides of the engine to a metal rail, weld the handles made of pipes. Apply insulating material to the handle to exclude the lesion of the current during operation. The engine itself should be grounded.
• If you have knowledge and experience, put the motor speed control on the handle.

If you were not able to find a vibration engine, then take any other electric motor with suitable power parameters. And on the axis of rotation it will only be necessary to set the load, while shifting the center of gravity.

An alternative to an electric motor is an internal combustion engine. It is taken from the chainsaw, motorcycle unit and other equipment.

How to work correctly vibrations

• Before launching the equipment, it should definitely be checked for serviceability. The operator must use rubber gloves and boots to protect against shock.
• If you have a vibration.like type, then it is important to provide sliding on the surface. Heavier units move along the guides. They are attached before serving a concrete mixture. And the vibro.barrier should be slightly lower than the level of the mixture.
• The guides must be set, strictly observing the horizontal level at the zero mark. This mark corresponds to the finish level of floor concrete coating.
• When the solution is supplied, parallel to the work and vibration. It begins to gradually tighten it along the guides, using cables.
• If the mixture in some places sags below the given level, small portions of the solution are added to these areas before alignment according to a given level.
• Having completed the work, the frame of the vibration can be thoroughly cleaned of the adhering solution. Pay special attention to the places where there are bolted connections in contact with wet concrete.

Even if, after processing by the vibro-barrier, some defects remain on the surface and the layer managed to freeze, you can use a grinding machine to eliminate them.

Who had to work with Vibroray? How useful and the necessary unit in the construction sector it is? For what purposes were used? Is it worth making vibration slats with your own hands?