How To Cut Wood Chipboard Without Chipping With A Circular

How to cut laminated chipboard, chipboard without chips? How to repair chips after cutting?
When making furniture, you have to saw chipboard. Chipboard does not like this very much. Crumbles. Chips are formed along the edge. How to cut a chipboard without chips or repair chips?

How to cut laminated chipboard, chipboard without chips? How to repair chips after cutting?

When making furniture, you have to saw chipboard. Chipboard does not like this very much. Crumbles. Chips are formed along the edge. How to cut a chipboard without chips or repair chips? (ten)

Please tell me how to cut laminated chipboard, chipboard without chips?

When making furniture, you have to saw chipboard. Chipboard does not like this very much. Crumbles. Chips are formed along the edge. How to cut a chipboard without chips or repair chips?

Unfortunately, I have never been able to beautifully repair chips after cutting along the edge of the chipboard. Of course, if the laminated chipboard is planned for painting, then the edge can be putty, sanded, the plate itself can be covered with alkyd primer, the edge can be glued with a construction bandage with an approach to the laminated surfaces from the edge, the construction bandage can be patched, sanded and painted. This will create a perfect edge. Read more about edging chipboard for painting

But if you plan to use laminated chipboard completely, then this method is not suitable. It is necessary to cut so that there are no chips. Sawing so that there are no chips, without special equipment is quite difficult. The circular saw not only crumbles the edge, but can split the laminate up to half a meter along the slab. And any other tool gives an edge even worse.

Rumor has it that chipboard can be cut without chipping with a hacksaw for metal with a very fine tooth, or even with a jigsaw with a metal file with a very fine tooth. But it doesn’t work for me.

I saw chipboard, if I need to get a good edge, like this: I lead the mowing line along which the cut will go. I put a metal ruler along the mowing line. I secure it with clamps. I cut through the laminate with a cutter along the lines of the intended cut. The cut is made quite deep and wide (slightly wider than a hacksaw or circular disk). I run the cutter along the iron ruler several times until I cut through the entire coating. I do it from both sides. It is very important to mark up correctly so that the top and bottom markings match. After that, I already saw, usually with a hand hacksaw on wood. But I have already got used to getting into the slot and circular.

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Jigsaw

In order to smoothly saw off chipboard with a jigsaw without chips, you need to choose a device with a minimum size of teeth. It is used for small areas of tiles, with smooth movements without pressure at a low speed. If you are using the jigsaw for the first time, some cracks may appear on the back of the hob. With further use, the quality of the cut will improve.

Using a router

Milling cutter. A power tool for manual woodworking. Suitable for grooving, contouring, edging and drilling. Before using it, a sheet of wood is sawn with a jigsaw, stepping back 3 mm from the marking. It is necessary to cut with a milling cutter together with a bearing, which forms the cutting depth to the required level. This is a laborious process that only experienced specialists can do. There is a high probability of cutting the board crookedly.

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How To Cut Wood Chipboard Without Chipping With A Circular

How to cut chipboard without chips at home

Chipboard. Chipboard. It is used in the manufacture of furniture and decoration. Affordable price is the main feature. In modern wood production, laminated boards are used. They are made from coniferous and deciduous-wood materials. They are distinguished by their strength and ease of processing. Incorrect cutting process can lead to breakage and cracks. To avoid this, you should know what to do to cut chipboard without chips at home.

Sawing rules

Before sawing, choose a method, as well as accessories and tools.

  • Scotch;
  • Masking tape;
  • Pencil, ruler;
  • Sandpaper.
  • Hacksaw;
  • Milling cutter;
  • A circular saw;
  • Tire;
  • Jigsaw;
  • Sawing machine.

How to cut chipboard without chips step by step:

  1. Place dots on the end part of the chipboard. It is necessary to determine in advance what type of cutting will be made. Straight or curly. Their cutting technique is different.
  2. Connect the dots in the fishing line and stick the adhesive tape on top. It is desirable to saw laminated chipboard using adhesive tape. It will reduce cracks when cutting, as the wood board is subjected to strong pressure as the temperature rises.
  3. Saw the board. The accessory is positioned at the desired angle to achieve extremely smooth edges. The process should take place smoothly, rhythmically and without strong pressure.
  4. Finish irregularities and edges, if necessary, with a file and a rasp. The edges can be veneered with matching color. This will protect them and make them look prettier.

Only after placing all the necessary tools on the table, you can start cutting.

Using a hacksaw

Sawing with a hacksaw at home is quite difficult. First, you need to cut the measuring line with a knife and glue tape on it. This will protect the top layer from damage. Aim the tool at an angle of 30 degrees. Carefully, without strong pressure, move the hacksaw back and forth. To cut chipboard without chips with a hacksaw at home, choose devices with the finest teeth. In case of damage, the place of cutting must be passed with a file, guiding it from the edge to the center. Finally, rub with sandpaper (fine-grained) and hide the defects under the flexible profile.

Undercut sawing

The process requires a tire. A persistent ruler. It is fixed on the board with clamps. Trimming is carried out according to the markings. The tire is installed along the mowing line, and the cut is made 10 mm deep. The second cut is made through. With this method, there will be no chips on both sides, since the laminate has already been cut on the underside.

Some elements used in design ideas are not cut straight, but curved. In this case, a mixed type of chipboard cutting is used.

How to cut chipboard

How to cut chipboard without chips.

We recently bought a coffee table, the price is inexpensive, but there is a “but”. The height of the table for our interior is too big. It would be nice to reduce the height by 10 centimeters. As they say, we are not looking for easy ways, I decided that

I can do it myself.

I remembered that on our site there is an asoleg specialist who made a computer desk with his own hands, I, of course, are far from him, but some recommendations can help. I contacted him, explained the problem and he kindly shared his secret. With his permission, I publish his technology for cutting furniture chipboard without chips.

Everything turned out to be corny and simple. We mark the cutting line. Then, with a clerical knife, along a ruler, cut through the top layer of chipboard. Just run the knife several times with little effort along the mowing line of the cut. (I recommend practicing on the unnecessary part of the chipboard) If you press very hard, the decorative layer will begin to swell and turn out not very nice.

Further, retreating 1-2 millimeters from the intended mowing line towards the rough part, cut it with a jigsaw or a suitable file with teeth directed to the saw handle. We make a wash on the opposite side of the cut, so that there is no chipping at the end of the cut. And we saw through to the end. You need to cut carefully, slowly. Then, with a medium grain sandpaper, fixed on a bar, we clean the end of the part. If necessary, remove the millimeter that we retreated. My cut turned out to be almost perfect, after processing with sandpaper there were no scoring at all. You can see the difference between the left and right side of the cut. Well, and, accordingly, if both parts of the chipboard are needed, we cut it with a knife on both sides of the cut. We measure the thickness of the cut of a jigsaw or file, add 2 millimeters. The result is the distance that should be between the slots made with a clerical knife. Cut exactly between these lines. Then there will be no scuffs on the other side. Naturally you need to use a sharp tool, I use a tool sharpening machine.

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Everything worked out great. On the finished table, my wife did not find the place where I cut.

Thanks for the assistance and help asoleg.

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How to cut chipboard without chips?

Before starting to cut chipboard, especially laminated chipboard, cut the line with a sharp tool, along which we will cut and glue paper tape with a sticky layer along it. This will help to minimize damage to the decorative chipboard layer.

If chips still could not be avoided, we process the cut first with a file, working from the edges to the center, and then with a fine-grained sandpaper. It is also possible to mask all defects by using a flexible profile where possible.

Sawing chipboard. Methods and methods of processing

[contents] If you have tried to cut chipboard at home at least once, then you know for sure that this work is by no means simple and requires not only skill, but also a good tool. Laminated chipboard is especially difficult to process, when sawing it often produces a lot of chips. That is why many craftsmen, faced with such a problem, come to the conclusion that it is better to cut the chipboard when buying, especially since many trading organizations provide such services and the price for them is quite acceptable.

Sawing of chipboard is carried out using precise panel saws, which will help to obtain blanks of a given size and shape.

In addition to cutting sheets, they will help you to calculate and provide in the form of a visual file several options for competent and economical cutting of sheet material (using special computer programs) and, if necessary, perform edging. However, if for some reason you prefer to do this work yourself, you will have to do some preparatory work before sawing the chipboard.

  1. Tools and materials
  2. How to cut chipboard without chips?
  3. Figured cutting
  4. What you can’t cut chipboard

Tools and materials

If possible, it is best to cut the chipboard with a hand milling cutter, using homemade guides. This method is not very convenient when cutting large sheets, because when working with this tool, a table is required. In addition, this method requires frequent replacement of cutters. But as a result, you will get cleanly processed, “chamfered” edges.

The electric jigsaw is the most popular tool for sawing chipboard

Some craftsmen use a jigsaw in their work, however, in the absence of skill, it is difficult to cut smoothly, and chips can form.

If such methods do not suit you, then for cutting chipboard at home, we will prepare for work:

  • A hacksaw with fine teeth (one that is best suited for metal work). In this case, the teeth should be divorced by 1/2 of the blade thickness and be hardened;
  • Paper adhesive tape;
  • File for rough processing of the cut mowing line;
  • Sandpaper for finishing the cut line.

Figured cutting

It is even more difficult to obtain curved surfaces of a given configuration at home, while you will have to additionally spend money on purchasing a router, which will help you get rid of chips and notches formed when you cut chipboard.

To cut chipboard, you need to follow these steps:

  1. Having marked out the contours of the necessary part on the chipboard sheet, we cut it out with an electric jigsaw, trying to cut, retreating only a couple of millimeters from the intended mowing line of the cut;
  2. We make templates of the design radius from fiberboard or plywood and carefully grind the ends with sandpaper;
  3. Attaching the template to the part to be trimmed, clamp it with clamps and process it with a manual copying cutter with a bearing, removing excess material exactly to the intended mowing line.

It does not matter which cutter (with two or four knives used). The only condition is that the knives must grasp the cut thickness being processed along the entire height. After processing, it remains only to stick the edge on the part. How it’s done. Look at:

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What you can’t cut chipboard

If the volume of work is large enough, and the quality requirements are small, some craftsmen advise to saw the chipboard at home using a grinder (angle grinder, commonly called “grinder”). In doing so, they use a disc designed for working with wood. To make cutting easier, a guide bar is fixed along the mowing line of the cut with the help of clamps. Sawing chipboard using a grinder can sometimes be seen on.

Figured cutting

It is even more difficult to obtain curved surfaces of a given configuration at home, while you will have to additionally spend money on purchasing a router, which will help you get rid of chips and notches formed when you cut chipboard.

To cut chipboard, you need to follow these steps:

  1. Having marked out the contours of the necessary part on the chipboard sheet, we cut it out with an electric jigsaw, trying to cut, retreating only a couple of millimeters from the intended mowing line of the cut;
  2. We make templates of the design radius from fiberboard or plywood and carefully grind the ends with sandpaper;
  3. Attaching the template to the part to be trimmed, clamp it with clamps and process it with a manual copying cutter with a bearing, removing excess material exactly to the intended mowing line.

It does not matter which cutter (with two or four knives used). The only condition is that the knives must grasp the cut thickness being processed along the entire height. After processing, it remains only to stick the edge on the part. How it’s done. Look at:

How to cut chipboard without chips?

Before starting to cut chipboard, especially laminated chipboard, cut the line with a sharp tool, along which we will cut and glue paper tape with a sticky layer along it. This will help to minimize damage to the decorative chipboard layer.

If chips still could not be avoided, we process the cut first with a file, working from the edges to the center, and then with a fine-grained sandpaper. It is also possible to mask all defects by using a flexible profile where possible.

Sawing chipboard. Methods and methods of processing

[contents] If you have tried to cut chipboard at home at least once, then you know for sure that this work is by no means simple and requires not only skill, but also a good tool. Laminated chipboard is especially difficult to process, when sawing it often produces a lot of chips. That is why many craftsmen, faced with such a problem, come to the conclusion that it is better to cut the chipboard when buying, especially since many trading organizations provide such services and the price for them is quite acceptable.

Sawing of chipboard is carried out using precise panel saws, which will help to obtain blanks of a given size and shape.

In addition to cutting sheets, they will help you to calculate and provide in the form of a visual file several options for competent and economical cutting of sheet material (using special computer programs) and, if necessary, perform edging. However, if for some reason you prefer to do this work yourself, you will have to do some preparatory work before sawing the chipboard.

  1. Tools and materials
  2. How to cut chipboard without chips?
  3. Figured cutting
  4. What you can’t cut chipboard

Tools and materials

If possible, it is best to cut the chipboard with a hand milling cutter, using homemade guides. This method is not very convenient when cutting large sheets, because when working with this tool, a table is required. In addition, this method requires frequent replacement of cutters. But as a result, you will get cleanly processed, “chamfered” edges.

The electric jigsaw is the most popular tool for sawing chipboard

Some craftsmen use a jigsaw in their work, however, in the absence of skill, it is difficult to cut smoothly, and chips can form.

If such methods do not suit you, then for cutting chipboard at home, we will prepare for work:

  • A hacksaw with fine teeth (one that is best suited for metal work). In this case, the teeth should be divorced by 1/2 of the blade thickness and be hardened;
  • Paper adhesive tape;
  • File for rough processing of the cut mowing line;
  • Sandpaper for finishing the cut line.

What you can’t cut chipboard

If the volume of work is large enough, and the quality requirements are small, some craftsmen advise to saw the chipboard at home using a grinder (angle grinder, commonly called “grinder”). In doing so, they use a disc designed for working with wood. To make cutting easier, a guide bar is fixed along the mowing line of the cut with the help of clamps. Sawing chipboard using a grinder can sometimes be seen on.