How To Make A Circular Table

How to make a homemade circular saw table with your own hands according to the drawings The circular saw table is easy to make with your own hands using suitable drawings. A circular with a power of 1200 W and the largest disc diameter is best suited.

Selection of materials

To make a good stand for a hand-held circular saw, you should remember the carpentry skills, be patient and have a small amount of materials:

Film faced plywood 15 20 mm;
Timber 50 x 50;
Board;
Switch;
External socket;
A piece of electrical cable;
PVA glue;
Wood varnish (if plywood is not laminated);
Self-tapping screws.

Jigsaw;
Screwdriver;
Drill;
Ruler.

For a small workshop, a tabletop construction with an approximate dimensions of 50 x 50 x 25 cm is convenient.

How to make a homemade circular table with your own hands according to drawings

The hand-held circular saw is a powerful tool with high productivity. One of the main advantages of the circular saw, maneuverability becomes a disadvantage when large volumes of wood have to be cut. To simplify the process, you can easily assemble a circular saw table with your own hands.

Table making process

Cut a tabletop of the required size from a sheet of laminated plywood. The markings are applied to the bottom plane using a metal ruler and pencil. We cut out the plywood with a jigsaw, cut the edges if necessary. If the plywood is not laminated, clean the table surface with sandpaper.
We turn it over and from the bottom we make markings for attaching a manual circular. To do this, remove the disc from the tool and install it with the sole in the required place. We make marks on the table top and on the sole for fasteners and a groove for the saw blade. We drill holes for the bolts. They will twist from the top, through the countertop and from the bottom to be held in place by nuts. Therefore, from the side of the working surface, we countersink the holes, and grind the bolt heads so that they do not protrude.
If you plan to cut material at different angles, the cut for the saw blade is made in the form of an inverted trapezoid. For a straight cut, a regular groove is made. Before cutting the slot and holes for the fasteners, attach the saw, correct the marks, and only then cut.
Draw the location of the stiffeners with a pencil. They are made from a board and installed at the bottom 8 9 cm from the edge of the table top. We will attach the table legs to the ribs. The ribs are fixed with self-tapping screws at intervals of 15-25 centimeters, additionally PVA is glued. Self-tapping screws are screwed in from above, through the tabletop, the heads are completely recessed. The ribs are fastened together with long self-tapping screws.
The legs of the table are made of a bar or board, their length will be from 100 to 113 cm. The legs, slightly diverging downward, will give greater stability. They are fixed on large bolts twisted on the outside, and fastened with nuts from the inside. Bar screeds will additionally strengthen the frame.
To adjust the height of the table, nuts are attached from below, into which M14 bolts are screwed.
Now you can fix the saw from below by passing the disc into the prepared slot.
We attach an electrical outlet to the inside of the table, pass the electrical wire from it and install the switch in a convenient place (on the outside of the stiffener). The outlet will be powered from the switch. From it we stretch the wire to the nearest power source in the workshop. With the help of a construction tie, we fix the L-OFF button on the body of the circular saw in the recessed position.

Let’s start making auxiliary stops. For the longitudinal stop, you will need a # 30 square aluminum tube and two screws with wing nuts.

Saw off a piece of pipe along the length of the tabletop, cut holes for screws 3 cm from the edge.
Cut out two clamps from pieces of plywood. The construction is ready.
For sawing across the table, we make a sled from plywood. We align them relative to the edges of the table, press and move them along the toothed circle. In the place where the circle passes in the slide, we saw through a groove. Small parts can be stacked directly inside the sled and sawed off.

Dust removal is organized from under the table, but most of the dust is scattered from above, so it’s a good idea to supplement the device with an upper dust collector.

Table device

The design of a circular saw table is so simple that most craftsmen make it without preliminary drawings and diagrams. This is a sturdy workbench made of wood and plywood. The most reliable table bases are made of metal. They are the most difficult and require the skills of a welder. Therefore, more often the coasters are made from lumber waste. A circular saw is attached under the tabletop, the disc protrudes above it through a specially made slot. The lumber is moved along the table top and sawn with a rotating blade. For convenience and accuracy of work, the table is equipped with additional devices: an angular and longitudinal stop.

If the saw has not been purchased yet, select models with a high power (from 1200 W). They will cope with cutting large volumes of wood. Holes will be drilled in the sole for fastening: the molded base may crack. Therefore, it is advisable to choose a tool with a stamped sole.

Design additions

This design can be supplemented with a riving knife that can be removed. Put on a disc guard, which cuts off the flow of chips flying directly into the joiner.

Some craftsmen, assembling the table according to unique drawings, completely remove the factory protective cover, and replace the factory platform with a homemade one. If you are not planning to cut at an angle, you can remove all the tools for adjusting the blade tilt. The saw is fixed directly to the new base, thus saving several millimeters of cutting depth.

Without an inner cover, it is easier to remove the blade, the saw is less clogged with chips when working with damp boards. Dismantling takes extra time, but the engine resource is saved, overload is prevented.

Circular from an angle grinder

If you have your own grinder, it is very good. To create a circular, you need to make an axial handle and a sliding stop to the unit. The design of the sliding stop includes a pair of steel angle pieces located on the sides of the saw blade. With the help of nuts and bolts, they are connected by a transverse bundle, and the gap between the working part and the sidewalls of the structure will be provided with washers.

On the grinder, you need to pre-tighten the metal band clamp with a screw tie down. Then you need to attach the double-folded metal strip to the holes for the sliding stop. The stand and clamp can be combined, but in this situation the metal strip will be too thick.

Then, in the gearbox of the future tool, you will need to make several holes for the bolts. For this purpose, the body is disassembled, and the points where drilling will take place are indicated. With the help of the holes made, the axial handle is fixed, because the standard handle will not allow you to make a good cut, even if the master has very strong hands.

The handle is created from a metal tube or rod. The designs can be shaped like horns or braces. The ends of the element with which it will be attached to the gearbox must be provided with holes for the installation of fasteners.

You also need to make a barbell that will regulate the process. For this purpose, you need to take a piece of a metal rod, make a loop from one end of it, rivet it slightly and make a hole for the front stop bolt.

From the other end of the rod, you need to make a thread, which will allow you to connect it to the handle. In advance, one strong nut should be screwed onto this thread, and after the structure is assembled, the second. By lowering and pulling them, you can adjust the cutting depth. By the way, if you use a drill instead of a grinder, you can make a similar tool.

Thus, you can independently make a good circular saw out of an ordinary grinder, with which you can cut various materials.

Compact benchtop machine

Above we talked about how to assemble a hand circular. Now we will tell you how to turn this device into a stationary one. This process involves the manufacture of a U-shaped bed from a pipe, as well as the installation of a transverse arm. The lower ends of the structure should bend horizontally in the direction of the cut. They are bolted to the table. Stability is provided by additional supports.

Lever mobility provided by cutting a horizontal segment into two identical parts, which are fixed to each other with clamps. The saw blade is attached to the vertical element of the bed with clamps.

How to make a stationary or manual circular with your own hands

A hand-made circular saw is an excellent tool that allows you to solve a large number of household and other tasks. In fact, it is not difficult to make this device on your own, even in that situation, if you do not have any special skills, the most important thing is to understand at least a little the principle of processing metal alloys.

The materials needed for the job can be found in the home workshop or in the garage. So, circular from a circular saw do it yourself is made of the following elements:

Corner of strong steel;
Rectangular shaped tube;
Engine.

The finished circular saw can be positioned on a workbench. If you don’t have one, you will have to make the table yourself. The engine can be taken from an old walk-behind tractor or washing machine.

Stationary installation

A machine similar to factory models needs a competent attitude during the assembly process, so you need to take care of all the little things in advance. The desktop version of the circular differs from the stationary only in the height of the bed, which is determined by the peculiarities of the work and the size of future workpieces. One-time processing can be done using an ordinary table saw, which after work can be easily removed to the pantry or shed. But the master who constantly deals with wood will need a stationary installation. Therefore, he needs to make a table for a circular saw with his own hands.

The circular machine has the following advantages:

Such equipment allows you to make better and deeper cuts.
The machine is much more convenient than manual equipment.

From the foregoing, we can conclude that circular saws, made independently, have a completely understandable and simple design, and drawings that can be found on the World Wide Web will greatly simplify the equipment assembly process. Before making a circular on your own, you should separately consider all the necessary elements in order to understand the nuances of the functioning and installation of homemade equipment.

How to make a stationary or manual circular with your own hands

The materials needed for the job can be found in the home workshop or in the garage. So, circular from a circular saw do it yourself is made of the following elements:

Corner of strong steel;
Rectangular shaped tube;
Engine.

Compact benchtop machine

Circular from an angle grinder

Thus, you can independently make a good circular saw out of an ordinary grinder, with which you can cut various materials.

Stationary installation

The circular machine has the following advantages:

Such equipment allows you to make better and deeper cuts.
The machine is much more convenient than manual equipment.

Diy circular saw table

How to make a table for a circular from chipboard? To make such a table for a circular, you need:

A sheet of film faced plywood with a thickness of 911 mm (800×800 mm);
4 sheets of laminated chipboard 16 mm thick (400×784 mm);
Several bars 40×40 mm;
Several bolts and screws;
Aluminum cornice.

Any hand-held circular saw with a large blade can be mounted on such a table. Drawings of this type of circular table can be easily found on the Internet.

Such a saw is made in several stages:

A drawer of the future table is made from laminated chipboard sheets. It does not have a bottom, and the walls are held together using bars, which, in turn, must be secured with bolts and screws.
A cover is made of plywood with a hole into which you will need to insert a saw. The marking for the hole is carried out on the support shoe and the lower protective cover of the circular saw. The hole is cut with a jigsaw.
The saw is attached to the plywood with ploughshare bolts with a countersunk cone head. The plywood cover is fastened to the laminated chipboard body with an 18 mm steel case.
Wiring is laid along the side of the table top and a start button is installed.

Circular saw guides are made from timber or aluminum curtain rod.

Diy circular saw table

A circular saw is used to cut wood along the solid wood. Its cutting base is a disc-shaped plane with a serrated outer edge. Such saws are not only hand-held, but fixed on the table. How to make a universal circular table so that this cutting tool can be installed on it? Below are several ways to make a table for a circular saw with your own hands.

The second version of the circular table. Manufacturing technology

A do-it-yourself saw-table is made of boards, as the most affordable material, quite often. To make this table you will need:

Plywood sheet (thickness 20 mm and more);
Boards 50 by 100 mm;
Bars 50 by 50 mm;
Several self-tapping screws;
Wood glue;
One of the types of wood varnish.

A workpiece with a hole is cut from a plywood sheet with a jigsaw, in which the saw will be placed. When marking the holes, they are guided by the dimensions of the saw sole. Stiffening ribs are made of the boards, which will be attached to the tabletop with self-tapping screws. In the process of fastening, the boards are pulled together using clamps. A start button is later installed on the front stiffener. For the manufacture of legs, boards about a meter long are used. They are bolted to the outside of the stiffeners.

Examples of finished tables for circular saws

It is not always advisable to make a table for a circular with your own hands. It can be too cumbersome and awkward, and difficult to adapt for high-precision cutting of wood. Therefore, if you are not sorry to spend a certain amount of financial resources, it is better to purchase factory-made tables. They are made of durable and easy-to-use materials, are safe when switched on by electric current, and also have a factory guarantee in case of breakdown.

The Jet JBTS-10 circular saw has a retractable table on each side, increasing the area suitable for work. Thanks to the belt wire, the sawing is quiet, and the service life of the electric motor is also increased. The presence of an eccentric clamp eliminates the displacement of the machine during operation, which makes it convenient to use in any conditions.

When using the table saw Caliber EPN-1100, it is possible to saw wood materials in the longitudinal and transverse directions, as well as at different angles. The tilt level of the saw can be selected and fixed.

In the sawing machine Enkor Corvette-10M 90101, side and parallel stops are used, which greatly facilitates the work. The saw blade can be tilted up to forty-five degrees when cutting. An industrial vacuum cleaner can be connected to the machine to remove wood dust. At the same time, the device is characterized by lightness and small dimensions.

The use of the stationary circular saw Einhell TC (TH).TS 820 allows you to work with lumber in a mass production environment. It is a suitable tool for processing not only wood, but also fiberboard blanks. The design of this model provides a hole into which devices that produce wet and dry cleaning of the machine are connected. At the same time, the equipment is so compact that it can be installed on any workbench.

Preparation of tools and materials

Having decided to make a table for a hand-held circular saw yourself, you need to take care of the availability of all the materials necessary for work:

Film faced plywood (9 or 11 mm), size 800 mm by 800 mm;
Chipboard 16 mm or other sheet material suitable for the manufacture of the body, sheet size 400 by 784 mm 4 pieces;
Bars 40 x 40 mm (length depends on the installation method);
Self-tapping screws;
Bolts.

Any hand-held circular saw is suitable for such a table. It should be remembered that when attached to the table, the cutting depth decreases by 1020 mm. So saws with small discs are not suitable for such a table.

Diy circular saw table

A circular saw is used for cutting wood, plastic. Its cutting base is a flat metal disc with a serrated outer edge. Choosing such a tool, everyone decides for himself what kind he needs: desktop, manual, stationary. Many people prefer the manual option. However, in some situations it is necessary to secure the saw. In this case, you can make a table for a circular saw with your own hands, having the opportunity to fix the tool if necessary.

Step-by-step instructions for assembling a circular saw table

1. Manufacturing of the case. The sheet material for the body is cut to size: 400 mm by 800 mm. Parts are fastened using self-tapping screws and bars. It is better to carry out the assembly by pre-drilling the outer parts of the box. The result is a rectangular box without a bottom and a lid. The top of the blocks is then used to secure the plywood sheet.

2. Prepare and fix the plywood top. Slot holes. First, a piece of 800 mm by 80 mm is cut from a sheet of plywood. Next, measurements are taken of the support shoe of the saw that will be mounted on the tabletop. On the back of the plywood, markings are made. You will need 2 center axes. Without them, you cannot perform accurate markup. Then marks are applied to the plywood, corresponding to the dimensions of the support shoe. Then they make such measurements that the circular has: the diameter of the lower protective casing, its thickness, the maximum distance from the edges of the support shoe. In accordance with the obtained dimensions, they put marks and cut out a rectangular hole with a jigsaw.

3. Fixing the saw to the plywood table top. First, 4 holes are made in the shoe. Diameter 10 mm. Then the tool is installed so that the working part goes into the cut hole. When the saw is aligned, mark the location of the holes. Marks are made in the central part. In order for the tool to stand securely, plow bolts with a countersunk conical head (M8) will be needed for fastening. To install them, you will have to take care of a high-quality deepening of the cap, it can protrude a maximum of 1 mm in an untightened state.

Plywood is drilled from the outside, the diameter of the holes obtained should be 8 mm, and then a countersink should be made under the head. When the holes are ready, the saw itself is installed on the sawing table for the circular saw, the bolts are tightened from the inside using nuts with plastic grovers or spring washers.

4. Fastening the table top to the body. Start button. First, at a distance of 30 mm, holes are made in the corners of the plywood tabletop. Then a hole is drilled in the central part of the bars. The parts are connected using a steel foot M8 by 18 mm. On the side, the usual Start Start button is installed. An electrical network is laid inside the case, and the button on the instrument itself is clamped.

5. Manufacturing of a thrust beam. A simple circular saw table will become much more convenient if you equip it with a persistent bar. The drawings contain all the dimensions you need. The beam can be made of plywood and secured with full extension furniture rails. The resulting beam should slide over the surface at an angle of 90 to the plane of cut with little play.

6. Stop for rip cuts. It is made from an aluminum curtain rod. At 150 mm from the edges, holes are first drilled for the bolts, and then 2 lines are drawn from the bolt attachment point to the axial mowing line. At the intersection and further towards the bolts, 12 mm holes are made at a distance of 30 mm. Tighten the bolts from below with nuts. And according to the drawn lines, they make cuts for the tonic, their width can be seen at.

Information on how to make a circular saw table can be viewed at. This will help you to quickly and easily improve your workshop equipment.

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