How to make a tape jigshing with your own hands in detail. The final finish

DIY vertical strip machine for wood

Make a saw on your own. painstaking and complex, but quite a complete task. The most easily home.made strip saw is collected on a wooden frame. you do not have to cook anything, and almost everyone has a carpentry tool.

For the frame, it is better to choose strong and hard wood, otherwise the design will turn out to be unreliable and will vibrate. Some elements, such as a desktop, can be made from plywood, and ribs for stiffness are edged with rails. The cheapest option is to disassemble the old furniture by putting the plywood on the pulleys and the table. A maple beam is suitable for a bearing rod.

First of all, you need to decide on the drawings, by which the frame will be collected in the future. So, the size of the tape saw itself will depend on the height of the working room. It is necessary to think in advance in advance the convenient height of the table, the length of the bar and the diameter of the pulleys. Drawings can be both conditional, reflecting only the total dimensions, and detailed, both in the photo.

Installation of a bar and shoes for pulleys

The simplest tape saw with your own hands is on a wooden C-shaped frame, where the support bar is made of a beam with a thickness of at least 8×8 cm, to which two supports are attached from one (conditionally rear) part.

The pulleys will be held on them. Such supports are best made from strong material, a multilayer plywood with a durable core is allowed.

The distance between the supports must be selected so that the logs necessary for sawing are placed there. In any case, it is recommended to make the distance “with a margin” so that in the future there are no problems.

Assembly of the desktop

The height of the table should be comfortable for working on it, and hold the lower pulley and drive pulley, engine and a large amount of chips. The form itself can be any, often it is made in the form of a closed cabinet that serves as a container for sawdust.

It is advisable to provide a simple way to open the table and the tray of waste. so it will be much more convenient to clean the saw.

The countertop can be installed directly on the lower support. If the height of the lower support is not enough, make a simple stand for the entire structure, lifting it to the desired height.

Cutting the pulleys and attaching them to supports

The diameter of the pulley drives can be selected arbitrary, but the larger the pulley, the longer and the saw works better. In this case, you need to correctly select the canvases, the ideal ratio is 1/1000 of the canvas to the diameter of the pulley. Thus, for forty.casantic pulleys, the tape should be 4 mm. But with proper operation, even on narrow pulleys, you can safely work with 6 mm canvases.

The diameter of the belt drive pulley must be selected depending on the diameter of the main pulleys, the length of the tape and engine speed.

The length of the circuit of the saw: d = 3.14 diameter of the pulley is calculated. 2. On average, the speed of the canvas should be 30 m/s. 3. The number of revolutions is determined: O = 30/D; four. The ratio (c) of the engine revolutions (OM) to the turnover of the belt drive pulley is calculated: C = OM/O;

But on a belt drive pulley, it is better to make a shallow groove in which the belt will be located. You can tighten the pulleys with ordinary cameras from a bicycle or wheelbarrow.

The diameter is selected one or two sizes less than the pulley. Such rubber tightening prevents the clip slipping.

make, tape, your, hands, detail, final

The upper pulley is attached on a movable block, which should move horizontally, ensuring the tension of the tape.

make, tape, your, hands, detail, final

For this, a special lifting mechanism is provided. The easiest option is a beam located under the block and an attached to the lever a very tight spring. By pressing the lever, the beam raises the block with the pulley, providing the required tension.

It is necessary to provide a way to fix the lever in a given position, for example, with several bolts located at different levels. The spring will provide the necessary pressure and at the same time will extinguish the voltage, preventing the tape to break.

But they need to be attached to the pulleys as tightly as possible, otherwise the bearings will get loose very quickly. After fixing the wheels on the frame, the saw trial should be carried out, observing the maximum caution.

Installation of guides

So that the tape saw on the tree makes a flat cut and the canvas is not “pushed” with the sawing tree, along the stupid end of the saw on a narrow beam, guides are mounted.

The easiest option is to fasten three roller bearings to the beam. The flat side of the canvas is based on one, the other two tightly hold the tape on the sides.

It is necessary to perfectly align the guides at the mounting point on the support, otherwise even a microscopic deviation by vertical can result in 3 mm at the opposite end. It is best to note the position of the beam with the most stretched canvas and already mounted guides. This guarantees their exact position relative to the saw tape.

Instead of two bearings on the sides, you can make wooden limiters. Also, the installation of additional guides under the countertop, and not just from above, will not be superfluous.

It should be borne in mind that guides should be as close as possible to the workpiece, ideally-at a distance of 3-4 cm from the log. Therefore, if it is planned to saw sawing different in thickness of the workpieces, it makes sense to adjust the height of the guides.

DIY ribbon saw: drawings and manufacturing instructions

Wood is a popular material that is often used in construction. To cut at home, use strip machines. homemade or factory.

The article will give information after which the reader will understand that the manufactured strip saw with his own hands performs the necessary functions no worse than the factory equipment.

In addition, it is quite simple to collect it.

Homemade ribbon saw

Areas of the use of homemade

Ribbon saws are appreciated for sawing very large materials at home.

A significant advantage of the lifespan of the strip saw over the disk option is in the thickness of the canvas (1.5-2.5 mm). Thanks to this feature, the tool is very economical if we are talking about the cut of thick trees.

Since a very neat approach to work is used, homemade tape saws are often used on sawmills.

For reference! This unit is also used in the production of furniture, where high accuracy and calculation is necessary, as well as the evenness of the sawing of wooden blanks.

Technical capabilities

Before the manufacture of a home.made strip saw, it is necessary to study the technical features and possible areas of application. Units are usually divided into categories:

  • Data on the cut for a certain period of time.
  • The width of the tape canvas.
  • Angle under which you can rotate the mechanism.
  • Number of speeds for running.

If the thickness of the tape is approximately 14 mm, it is advisable to use a similar unit in household needs with a small volume of manufactured products. If the volume is needed more, and the products arrive on an industrial scale, then the thickness of the tape should be 20 mm.

Pilage tape

The location of the tape can be horizontal or vertical. Vertical units are supplied with a special panel with which you can control the process of work. The operator must fully control this console, carefully observing the process of cutting wood or other material.

If the unit is small, special attention must be paid to fixing the saw surface. Horizontal placement in this case is used for a solid.type saw.

Standard of a home.made saw

The network has many drawings for the manufacture of a strip saw at home. For homemade, it is advisable to choose sawmills with a vertical location of the canvas.

For homemade, use an electric motor operating from 220V. If it is planned to cut very massive blanks, then it is advisable to look for a more powerful device.

Important! If there is no way or desire to take an electric motor as a basis, then you can replace it with a gasoline analogue.

The cutting canvas must be securely fixed on the pulleys. The movement of the canvas occurs along a closed trajectory (circular or oval shape).

The size of the future installation must be selected depending on the goals that must be fulfilled. If the owner lives in an apartment and wants to install a strip unit on the balcony, then you can make a mini-station by converting an electrician.

Ribbon saw from the jigsaw

By what principle does a home.made machine work

Cutting canvas is placed on several pulleys. They begin to rotate, setting the rest of the mechanisms. This is how the wood materials are cut.

Options of strip saws

Depending on the type of manufacture, the strip saw can serve to process the following materials:

The metal has high strength, and therefore it is necessary to use reinforced steel for cutting. When using standard files, teeth will be deformed very quickly. Therefore, you need to prepare in advance for work, given the type of material.

The size and step of the tooths of the canvas

To select a cutter, you need to build on the size of the created machine. And also there are useful recommendations that should be followed:

  • For longitudinal cuts, wide canvases are used, as a result there is a high.quality and even cut.
  • If you have to process a thin workpiece, you need to use a very narrow blade.
  • If necessary, contour and curly cutting, the cutting elements are selected in the width range from 14 to 88 mm. Preferred size-35-40 mm.

A step of teeth will also affect the final result of processing:

  • Large production is suitable for processing thin sheet materials.
  • The “thicker” the production of teeth, the more the canvas should be.
  • The average version can be used in the processing of synthetic materials so as not to clog the cutter with waste.

But this is not enough for the correct selection of the blade. It is important to pay attention to the sharpening and location of the cloves.

Location of teeth and sharpening

The step of the teeth affects the final processing. The choice must be made depending on the hardness of the wood:

  • WM is suitable for solid and soft woods.
  • AV. for working with solid wood, or frozen wood.
  • NV. for a figured saw.
  • Nu. for soft rocks.

It is also necessary to pay attention to the sharpening of the teeth. The cutting edge should be very acute and even.

Attention! When buying consumables, it is advisable to ask the seller about the possibility of independent sharpening.

Scheme of teeth

Tools and materials

Homemade wood ribbon saws are made from the following materials and tools:

Areas of the use of homemade

Ribbon saws are appreciated for sawing very large materials at home.

A significant advantage of the lifespan of the strip saw over the disk option is in the thickness of the canvas (1.5-2.5 mm). Thanks to this feature, the tool is very economical if we are talking about the cut of thick trees.

Since a very neat approach to work is used, homemade tape saws are often used on sawmills.

For reference! This unit is also used in the production of furniture, where high accuracy and calculation is necessary, as well as the evenness of the sawing of wooden blanks.

How to make a wooden tape measure | I Like To Make Stuff

Technical capabilities

Before the manufacture of a home.made strip saw, it is necessary to study the technical features and possible areas of application. Units are usually divided into categories:

  • Data on the cut for a certain period of time.
  • The width of the tape canvas.
  • Angle under which you can rotate the mechanism.
  • Number of speeds for running.

If the thickness of the tape is approximately 14 mm, it is advisable to use a similar unit in household needs with a small volume of manufactured products. If the volume is needed more, and the products arrive on an industrial scale, then the thickness of the tape should be 20 mm.

The location of the tape can be horizontal or vertical. Vertical units are supplied with a special panel with which you can control the process of work. The operator must fully control this console, carefully observing the process of cutting wood or other material.

If the unit is small, special attention must be paid to fixing the saw surface. Horizontal placement in this case is used for a solid.type saw.

The advantages and disadvantages of a home.made electrician

The jigsaw machine has many advantages:

  • high speed of the cut;
  • high quality and accurate cutting of materials;
  • the possibility of conducting curved or figure processing;
  • smooth edges;
  • The liberation of the master’s hands. this helps to engage in the cutting of different figures and patterns;
  • Master’s safety. with the help of casings, it is possible to protect hands from injuries.

note! A homemade jigsaw has certain disadvantages. In case of violation of the technique of manufacturing tools, the accuracy of cutting can decrease.

Drawings of electrician

To make a desktop electrician with your own hands, you must have a diagram in which each element is described. It should reflect the names of all elements and their sizes.

Below are detailed drawings for the manufacture of electroplars that help get excellent results.

We make a nozzle for sawing wood

We make a reservation right away that such a device is not going to be made from improvised means. Most of it is accurately verified in size, protected on turning and milling machines. However, if you doubt the capabilities of your workshop, they can always be made to order.

Read more: Best vacuum cleaners with a bag 2020

Before starting work, it is worth making a drawing of this assembly, calculating the size of each element and hang them proportionally. Our device is made entirely of metal, and therefore the vice this time is a mandatory tool.

Application area

Electro.burning is great for home repair, due to a low noise level, minimal amount of dust and sawdust. Where sparks are undesirable, again an electric hacksaw will help out. This is not to say that they are completely never there, but you can not wait for a spectacular fireworks in all directions. If it is necessary to work on an industrial scale, a professional tool will make everything quickly and, at the same time, is quite neat.

Electro.fire is useful in the arsenal of tools (and, perhaps, will completely replace many of them) plumbers, finishes, joiners, roofers. Different knife canvases are intended for different materials. That is, the electric heater is quite universal: if necessary, it can even be made by the opening in the partition. Sable saw for metal electric is often used in the dismantling of various metal structures, for example, an old heating system. The tool becomes an excellent assistant, if necessary, cut the reinforcement, profiles, pipes of any diameter, corners.

When using a universal canvas made of combined steel (BIM), without hesitation, you can dismantle old fences, window frames and similar designs. Following nails, loops and other metal elements of the electrical.burning with such a canvas will cut without problems.

Rules for working on a strip saw

A large amount of materials processed requires installation on the machine canvas with large teeth. The best option is the use of universal ribbon saws.

  • With a large size of the workpiece, it is worth installing on a strip saw with large teeth; it is better to use universal.type cutting tapes. So the need to change the canvas when processing various materials will disappear;
  • Decide on the installation site of the machine and securely fix it on a static surface, avoiding fluctuations during operation. The room in which the strip saw will be installed should be well ventilated.
  • After the end of the work, remove the sawing tape and, accordingly, pull it exclusively before work. This will extend the useful life of the canvas
  • Turn off the tape saw and give the engine every two hours of work, in this example, rest, and at the same time conduct a check for malfunctions. Compliance with this rule will protect the employee from injuries, and the tool from overheating.
  • From time to time, check the divorce of cutting teeth.

Homemade lobster from manual tools

Designs and drawings of a home.made jigs presented on the network differ. The fantasy of the authors and the desire to make a device that will stand out on the background of the rest is to blame for everything. Only the concept in most cases is the same. a manual electric one is taken as a basis and redesign it.

Pets of wood processing often look for information on how to make a jigsaw with their own hands without special skills. You can use the finished manual jigsaw as the basis. The mechanism does not require careful refinement. Factory manual device is a drive. But the crooked-shaped mechanism will have to be developed independently. Manufacturers try to offer the consumer a platform for quick alteration, but personal needs can only be satisfied with their product.

  • Make a support table. A sheet of metal is taken as a material and a hole is made in it. Form. oblong, 3-4 times wider than the saw blade. The holes for fasteners are made nearby.
  • At the bottom of the support table, the factory device is fixed. The fasteners for fasteners are made next to the hole for the sawing canvas. As fasteners, they use screws with a secret head. This is necessary in order to provide a perfectly even plane of the table. Otherwise, the processed products will cling to the hats of guilt, which will cause inconvenience in work.
  • The structure is fixed on a wooden table.

The advantage of creating a machine from an electrician with your own hands is that the factory tool can be disconnected at any time. When necessary. in the hands of a regular hand.lobby. Therefore, it is better to purchase a manual version of the tool that can be used on a home.made machine. so cheaper. Stationary devices are expensive.

Comfortable work with wooden products can be provided by installing guide rails on a home.made support table. Additionally, marking is applied to the table, which facilitates the measurement of the distance on the details during processing.

The process of modernization

Lobzik manual type as the main device for the machine has disadvantages. The main problem is a file. it is too wide in manual models. Because of this, it is difficult to perform thin wood work on wood-the curvature of the lines is limited.

The previous design is simple and has no additional details that facilitate the work with the tree. The direction of modernization is the ability to replace the file with a thin.

Options for improving the design:

  • Build a rocker. The design will be pulled by springs, on the one hand. The second side of the rocker is fixed on the file.
  • Fix the file between two rollers. They serve as guides of a thin saw.
  • Use a stationary factory device as a drive of a system of two rockers. Between the latter pull the file. The movement is transmitted from the factory device to the lower rocker of the file.

The design when buying or independent manufacture will have to be selected based on personal preferences and the desire to poke in technology. The use of guide rollers is a less popular option. its reliability is lame.

Modernization is common by installing rockers. It is better that the factory device serves only a drive for a jigsaw file. To do this, turn off the pendulum course in the tool.

Classification

There are two main constructive approaches to solve such a problem, they are divided by the location of an electrician in space:

The first option will be described by us a little later, since at the time of writing this article it is in our development at the prototype and design stage, but the second option will be described in this article.

make, tape, your, hands, detail, final

Appointment

This design is quite universal and has a wide range of use from household (at home) to production for production purposes (carpentry workshops, furniture workshops, etc.). Universality is determined by the fact that the machine is built on the basis of an electrician, which is a common manual power tool and is owed by almost every master, since it is compact and multifunctional. With it, you can blanks from various types of materials:

Advantages

Compared to the standard method of using an electrician, this device allows you to achieve one, but very important parameter, is the evenness of the cut. Sprinkle quickly and somehow can be quite simple by putting the workpiece on the horizontal surface, hanging the sawed part, and saw off. But there is no need to talk about the quality of the cut, whatever the master. Our design allows:

  • make a simple even cut (strictly in a straight line);
  • to end the workpiece at a clearly defined angle. 90 ° and other arbitrarily set angles;
  • make a straight saw at an angle to the plane of the workpiece, when the saw is not perpendicular to the plane plane, but has a different, pre.set angle, for example 45 °.

Basic constructive

The device is not cunning and consists of several main elements:

All constructive parts from plywood or a massive wood are made.

Here are a small certificate on the faner, may come in handy.

Nominal thickness of plywood, mm Number of layers of plywood, no less Grinded plywood Unnecessary plywood
Maximum deviation, mm Different-tolerance Maximum deviation, mm Different-tolerance
3 mm 3 0.3/-0.4 0.6 0.4/-0.3 0.6
4 mm 3 0.3/-0.5 0.8/-0.4 1.0
6 mm 5 0.4/-0.5 0.9/-0.4
9 mm 7 0.4/-0.6 1.0/-0.5
12 mm 9 0.5/-0.7 1.1/-0.6
15 mm eleven 0.6/-0.8 1.2/-0.7 1.5
18 mm 13 0.7/-0.9 1.3/-0.8
21 mm fifteen 0.8/-1.0 1.4/-0.9
24 mm 17 0.9/-1.1 1.5/-1.0
27 mm 19 1.0/-1.2 1.0 1.6/-1.1 2.0
30 mm 21 1.1/-1.3 1.7/-1.2

Making instrumental equipment for a direct saw by an electrician

This section will describe step.by.step instructions for the manufacture of the product. The whole process is divided into three stages of manufacturing structural elements:

For manufacture, we need material:

And the following tool will be used:

Make A Simple Drilling & Tapping Jig From An Old V-Block

  • Milling machine;
  • Circular saw or machine machine;
  • Drilling machine;
  • Grinding machine (grinder);
  • Electric with saws;
  • Various hand tools.

Guide

For the manufacture of the guide, you need to take the board of the following sizes:

Parameter Meaning, mm
Length 800
Thickness 15-20
Width / width of the sole of the electrician/ 1 mm (for backlash) 30mm (15mm allowance to boots on each side)

The electrician should slide along the guide, so the features of the guide slab are very important (on technical slang. “sole”).

Mark the blanks of the guide.

Then you need to choose a PAZ milling mill, which will be a guide, according to which the sole of the electrolobian will move in the process of sawing.

We make end stops. Then they need to be glued to limit the movement of the jigsaw along the guide, as shown in the photo.

We check the smoothness of the electrician along the guide and in the case of defects or a burrs that make it difficult to move, remove them.

Next, it is necessary to make cylindrical bushings to prevent wood with a clamp with fixing screws. Bushings can be made from an aluminum tube with a diameter of 10mm. We drill holes and press the bushings in them. On this the manufacture of the guide is completed.

Base

The base by and large is just a box, which is the basis for fastening the guide and turning point, and most importantly, that it raises the entire design above the level of desktop (workbench) so that the saw does not damage it.

The assembly of the box is simple and unpretentious. the upper base of plywood and sides of the same plywood or array. So, we cut out the sides.

And we attach them to the base to get a box, as shown in the photo.

We mark the position of the guide on the basis and plunge the holes at the base along the bushings in the guide.

Further into the sparkled holes of the base, screw the furniture footballs M6 or M8.

We screw the studs into them and install the guide.

We make a cut of the working groove as shown in the photo.

We cut out an expanded groove for the possibility of sawing at an angle. It must be noted that when sawing at an angle you need a fairly long saw, and you can use the type of “quick cut” file.

We mark the location of the future direct and turning point.

We fasten the straight emphasis with screws, make a hole and set the furniture foot M6 or M8 to attach a rotary stop. See the photo below.

On this, the manufacture of the base is considered finished.

Turning emphasis

The design of the stop is simple and unpretentious, is a guide with a semicircular element glued to it for fixation on the basis.

Install the emphasis using a bolt of the corresponding diameter. The bolt head can be “planted” in a comfortable handle so as not to use a wrench every time. The guide is also fixed using home.made nuts made of mortise winged nuts.

Step.by.step instructions for the manufacture of the machine

In this section, we will analyze in detail every step of creating our future friend and an indispensable assistant. The main stages of our work:

It is also necessary to note what tool and materials we need.

    . It can be either a circular saw and a home.made sawing machine from an electrician; or grinder for processing blanks or, as an option, you can use a manual grinding machine mounted at an angle of 90 °;

  • Drilling machine or drill with drills;
  • Electric with saws;
  • Construction vacuum cleaner.
Plywood thickness, mm Layers of plywood, no less Grinded plywood Unnecessary plywood
Maximum deviation, mm Different-tolerance Deviation, mm Different-tolerance
3 mm 3 0.3/-0.4 0.6 0.4/-0.3 0.6
4 mm 3 0.3/-0.5 0.8/-0.4 1.0
6 mm 5 0.4/-0.5 0.9/-0.4
9 mm 7 0.4/-0.6 1.0/-0.5
12 mm 9 0.5/-0.7 1.1/-0.6
15 mm eleven 0.6/-0.8 1.2/-0.7 1.5
18 mm 13 0.7/-0.9 1.3/-0.8
21 mm fifteen 0.8/-1.0 1.4/-0.9
24 mm 17 0.9/-1.1 1.5/-1.0
27 mm 19 1.0/-1.2 1.0 1.6/-1.1 2.0
30 mm 21 1.1/-1.3 1.7/-1.2

Preparatory stage

  • Make sketches and make a drawing of the future product,
  • make patterns of paper of future elements and details
  • Stick templates on the blanks of future details.

You can make templates in two ways. take tracing paper and draw on it the cones of the future workpiece. This has been done since ancient times, since nothing needs for this except the ruler and pencil. However, if you have a computer and a printer, it would be nice of course A3 format, but A4 will also be suitable (you just have to print several sheets and then glue them with each other), then the process of drawing with a pencil and ruler can be replaced by drawing the workpieces on the computer.

Then we cut out with a clerical blade or just a sharp knife.

After that, as the template is ready, it must be glued to the workpiece.

Tip: do not glue tightly, since in the future you will have to remove the template, and it will be difficult if you glue “tightly”. Accordingly, you can glue, for example, to the stationery glue, use adhesive pencil or, as in our example with glue in the form of a spray.

dimensions

We give a table with overall dimensions:

Parameter Meaning, mm
Length 600
Height 500
Width 300

General assembly scheme

We will attach a full assembly scheme, which in a sense can be a 3V drawing for the manufacture of a machine from an electrician with your own hands.

DIY saw

Given all the nuances, the size and step of the teeth on the cutting element, you can start independently assembling the strip saw at home. A significant part of the money can be saved on this, but you still need to purchase some details and materials for assembling the desktop or device that drives the mechanism in motion.

Assembly of a tape saw on wood with your own hands according to drawings includes the following elements:

  • strip pulley;
  • cutting element for the strip machine;
  • wedge belt type A710;
  • the rod of the bearing;
  • guides;
  • pulleys;
  • an electric motor with a choice of power depending on the volume of work performed;
  • craft;
  • bracket;
  • Two nuts of the M12 type (2 pcs.);
  • Brin belt;
  • guide;
  • damper;
  • the rod of the bearing;
  • Upper support;
  • slider;
  • adjusting screw;
  • top tape drive.

Some details are easy to replace with improvised materials that almost any person in the garage has. Other elements of the machine require the purchase of production models. For example, an electric motor cannot be assembled with your own hands, and equipment from a washing machine or similar equipment is not suitable due to insufficient power.

Device and assembly of the machine

There is nothing complicated in collecting a home.made tape saw with your own hands. Here you need to study all the nuances and prepare the necessary material. The main part of the carpentry machine is the desktop on which the processing of wood, metal, stone or synthetics is carried out. The design provides for the circular movement of the cutting element, which affects the workpiece and is fixed with two pulleys.

It is worth noting right away that the drawings of a home.made tape saw on wood are suitable only if there is a room of the corresponding dimensions. The countertop and a bed with an installed unit have impressive dimensions that simply will not fit into a small room. Such equipment is used for the dissolution of large logs, but mini-steers are also suitable for processing small blanks.

At the first stage, work is in a special program drawings of tape sawmill with their own hands. There are also a lot of ready.made schemes for assembling this unit, but they can require some changes for the dimensions of the room, work volumes and processed material.

Stannaya and block of pulley

Stanin’s frame is a bearing part that holds the great weight of the entire structure. The load due to vibration in the process is intensified several times, which is why the bed should be made of metal profiles that must be done. For medium and small machines, wooden material is suitable for lack of metal profiles, but it should be a whole board 20 mm wide, rather than a wood-based slab or plywood sheets.

The boards are connected so that the layers are connected at the intersection of the fibers. For additional strengthening the frame assembled from bars, self.tapping screws, special glue, fasteners and any other methods of connection are used. As a result, the entire structure should correspond to the functions of the damper, which extinguishes jerks and vibration received during the operation of the cutting element. For this, the bed should be tough and elastic.

Another important detail is the block of the upper pulley, which holds in the tension of the canvas. The wheeled shaft is mounted in an insert located on the inside of the frame. The axis is regulated using two threaded hairpins, which are mounted in woody material using nuts.

The upper (end) part of the bed is provided with a special screw mechanism, which is responsible for vertical movement along the guide. The entire design is enhanced by installing additional goals that are welded to the surface. On the back, they provide a flange on which the shaft is fixed for.

Features of the countertop and pulley

For the manufacture of the pulley, several sheets of plywood are required, which are glued together, and then they make a hole under the bearings in them. Plywood wheels should have a size of about 30 mm thick. Pylorama should be stable and therefore additionally mounted a bearing recorded on the coupling. You can do this by installing the puck on the shaft from the inside and fix the flange from the opposite side.

Then the wheels should be given the shape of the barrel and glue the surface with a bicycle chamber or similar material. This will help make the movement of the tape smooth and independently centr.

If you incorrectly fix the bearing, then the problem with the wheel appears, which constantly hit the plane during operation. From this, the cutting element begins to slide and go to the side, which ultimately leads to damage to the processed material. To avoid such situations, the bearing is installed behind the perpendicularity of the shaft.

The assembled ribbon saw with your own hands for metal, wood or stone requires the installation of countertops on the solid base. Inside it is placed a motor and a trigger mechanism. They are responsible for the movement of the canvas, the speed and time of its operation. For the manufacture of such a table, plywood is often used, which is additionally sheathed with a textolite.

The load on the countertop is minimal, so this material is enough for work. To simplify the work, it is equipped with a variety of functions. For example, the countertop is equipped with a rotary mechanism for the convenience of cutting the workpiece at a given angle. Parallel emphasis or installation of the roller system will add horizontal movements to the table, which significantly accelerate the processing.

Setting up of tape.saw equipment

The working and high.quality operation of the carpentry depends directly on the equipment settings. There is an installation adjustment scheme. First, the wheels are installed parallel to each other. Then the fluoroplastic washers are installed, necessary to prevent vertical displacement.

The first time the launch is performed without guides. At this stage, they check the smoothness of the launch and cleanliness of the engine, and then the test cut is already carried out using the canvas, but with minimal loads. A block with guide tapes is used to work with increased load. This design consists of two halves that are installed along the line of the cutting canvas.

Before, masters did not do with their own hands not only machines, but also a cutting canvas. It is difficult to close the strip unit in the ring yourself and it requires at least some initial experience in assembling the machine. Manual method is carried out and sharpening according to the template. All this can be done yourself by saving your money, but the modern market is simply filled with all kinds of devices and details that improve the quality of materials processing or make the equipment multifunctional. The main thing in this matter is to remember about safety measures, because production models or homemade are a great danger to human health.