Which disc for tile cutter is better than diamond. Cutting methods

Varieties of diamond discs for tiles

It is known that tiles are sufficiently capricious material, with improper processing and cutting on it there may be chips, cracks and a zabirina. Diamond discs for a tile cutter easily solve this problem. You do not have to buy a new batch to complete the work.

Professional tiles know that even if you use inexpensive electric tile cutting, the diamond disk will do its work purely. And not only accelerates the process, but also does it, in the literal sense of the word, beautifully. After cutting such a circle, the edges become even, smooth, rounded. Thanks to this, you will save not only time and nerves, but also money.

With the help of diamond disks and electric tile cutter, you can easily cut almost any finishing material, whether it be ceramics or porcelain stoneware. Another plus: they can make curly cuts and strips of less than 5 mm in width, while the glass cutter can be cut off from 8 mm, and with a mechanical tile cutter. Only 5 cm!

Professionals advise before starting work with tiles, it must first be soaked in water for about an hour (40 minutes will be enough, while for cutting with ordinary glass cutter and mechanical tile cutting this procedure takes almost twice as long as time). While the tile is soaking, it is necessary to prepare the working surface on which it will be cut. A wooden lining, such as plywood, is best suited. When everything is ready, we put the finishing material on the prepared surface, mark it with a pencil or marker, and then proceed directly to the cutting.

The principle of operation on all electric tile cutters is one. A diamond disk attached to the platform is moistened in water in the pallet installed on the tool. Thanks to this, it is possible to avoid overheating and dust. The resulting film protects the cut surface from cracking, and a knife from quick wear. In this case, unlike glass cutter, in this case, the tile moves under the cutter.

In the process, it is necessary to change the liquid in the pallet more often, in order to avoid damage to the blade from dust and dirt accumulated there. These simple rules will increase the life of the diamond disk for cutting tiles.

You can’t forget about safety precautions. you must definitely put on protective glasses and headphones. But it is forbidden to wear gloves!

DISTAR 1A1R 125×1.2x8x22.23 Decor Slim 11115427010 Circle circle

DISTAR 1A1R 125×1.2x8x22.23 DeCor SLIM circle of the same company as the previous one has a diamond layer of the same height of 8 mm. And only one tenth millimeter thicker. 1.2 mm. Successfully cuts wall and floor ceramics, as well as porcelain tiles.

Cutting line continuous, without slots. The outer diameter of 125 mm, the landing hole of 22.23 mm allows the installation on small angular grinder, with a high speed.

To increase heat transfer, the disk is surrounded by nine round holes.

The scope is indicated by Decor Slim in the name. They can be translated as: “Thin cut of decorative tiles”.

Circle of Diamond (disk) for cutting porcelain tile 125 hilberg Ultra Thin turbo X type

Diamond disk for cutting porcelain tile 125 Hilberg Ultra Subtle turbo X type manufacturer manufacturer Model company “Hilberg”. Unlike previous types, the disk has a turbocharged diamond layer, in the form of many inclined strips.

This design increases the cutting capacity of the circle, slightly reducing the quality of the cutting. At the same time, the Super.thin sawal practically levels of the flaws.

The height of the diamond edge is 10 mm, thickness 1.2 mm

The purpose of the tool: cutting porcelain, granite, tiles made of solid stone materials. The disk copes well where high performance is needed, but less stringent requirements for the purity of cutting.

The diameter of 125 mm and the seat of 22.23 mm allow the installation in small angular grind.

Nine round holes reduce the weight of the disk, increasing the heat transfer area.

• increased performance compared to disks having a smooth layer;
• Successfully cuts stone materials;
• Stability of indicators.

For delicate cut

Ultra.ton diamond disk for 125 mm Esthete 7d Distar porcelain

The top position of the catalog of discs by ceramics. The thickness of the circle is only 1.1 mm. When processing an Esthete capricious embossed tile, it will be an ideal equipment option. The case is reinforced by the flange.

Advantages of Esthete in porcelain tile: ultra.thin (1.1 mm); Has no analogues; Suitable for expensive material, embossed tiles, as well as for any porcelain tile; Provides a delicate cut; A higher concentration of diamonds than other discs on ceramics; Does not require additional cooling. dry cutter.

If you need a clean, even cut without chips, then the almas disc is the best choice!

Hit of sales among discs by ceramics

Diamond detachment disk by ceramics 125 mm Decor Slim 5d Distar

Thin disk (1.2 mm), giving a thin accurate cut. The disk housing is lightweight. Designed for cutting wall ceramic tiles, floor ceramic tiles, porcelain tiles.

These are the main reasons why the buyers of our center of diamond and abrasive tools have chosen Decor Slim as one of the favorite positions of the catalog.

Advantages: more accessible than Esthete; High performance and good resource; Gives a thin cut without chips.

The thickness of the circle. 1.2 mm. Dry. Installed on a corner grinder.

Varieties of diamond circles

Super.resistant diamond crystals can cut everything that is found in everyday life and construction. The diamond disk created on their basis is adapted for constant work, since solid inclusions are extremely resistant to wear. Discs can be three types.

Segment

It is a steel disk with evenly cut areas along the outer edge. Their location is very accurate, like the distance between them. On the outer edge of the segments there is a cutting (working) diamond layer. Diameter for a manual tool. from 150 to 320 mm (thickness 2–3.5 mm); for machines. from 180 to 600 mm (thickness 3-4 mm). Stone.saving machines in quarries and factories can have discs with a diameter of 2 or more meters with a thickness of up to 30 mm.

The principle of operation and features of work. Diamond attack at high speed knocks down the material, it breaks off relatively large particles. up to 2-3 mm.

The main advantage. Cuts any inclusions, in t. h. Armature.

Where it is better to use. It is perfect for cutting blocks of stone and constructive concrete. where it requires not filigree accuracy, but the speed and efficiency of cutting. Usually these are stone cladding, cutting openings, dismantling.

“Turbotol”

In the “manual” version. the disc Ø 115–320 mm with uniform segments located at an angle to the normal disk. Diamond segments are attacked on both sides and have a thickness of 1-3 mm.

Operating principle. The edge in the form of a cone makes a starting incision, after which the attacks are smoothly knocked down and polished the material from the clearance of the cut. The effect of combined. shock and abrasive, but the blow is softened by a smooth shape of a wavy attack. Average speed and accuracy indicators.

The main advantage. Minimum vibration, a smooth course of the tool, convenient pressure control during operation. Small heating due to the larger area of ​​the edge.

Where it is better to use. Artificial and natural finishing stone. ceramic and dried brick, sandstone. with external decoration. Cutting large curly elements when adjusting the stones of the torn texture. Not recommended for reinforced concrete, since the reinforcement will not pass, or will deteriorate.

The combination of these two types. turbose.healing discs. combines their advantages.

Continuous edge

It does not have a ribs, faces, teeth. On a steel disk attacked a continuous working edge with a visible diamond crumb. For repair and construction work, circles Ø 115–360 mm are used (manual corner grinders and small cutting machines).

Operating principle. The working edges carefully grind the material without creating shock loads.

The main advantage. The continuous working surface cuts smoothly and accurately, without chopping the icing.

Where it is better to use. Continuous diamond disks are used for cutting ceramic tiles and porcelain tiles. As a rule, “wet cut” is used. with water cooling. This type of cutting circles is best suited for elite expensive materials made of natural stone.

Disks with a continuous edge for thin work

Thin diamond discs have been developed specifically for high.precision cutting. Their thickness is only 1.2–1.5 mm with a diameter of 125 to 350 mm. Such parameters oblige them to use them only in the machines in order to exclude jerks and blows. Thin discs differ in the width of the edge, which depends on the diameter: Ø 125–180. 6–8 mm; Ø 180–350. 8–20 mm.

Advice. When selecting such a disk, keep in mind that the width of the working edge should be no less than the thickness of the element that is planned to cut. So the edge will work during the cut completely.

Basically, thin diamond discs are used in cases where it is required to make a flat visible cut of the cut, for example, when laying natural stone or porcelain tile.

Features of choosing and working with diamond discs

How to choose a diamond disk

Solving specific problems. To clearly understand which disc you need, you should study the capabilities of their different types given in this article. If you have to work with different types of stone materials, you need to purchase for each work (and in the case of tiles and porcelain tiles. for each thickness) a separate disk. An attempt to use rude diamond discs on the finishing material “out of savings” will most likely turn into spoilage.

The capabilities of the tool. Focus only on the tool that is available, or will be purchased. Almost all modern manufacturers complete circles with landing rings, which allow you to install them on different diameters of the shafts. find out when buying. The capabilities of the disk itself (maximum turns, material) are always indicated on the packaging.

What are the most durable attacks? There are a lot of options for combinations in raw materials for the manufacture of cutting elements. In terms of variety, they belong to the class “superpowers”.

Depending on the content of diamond granules, these elements have different properties, names and purpose: electrocorundum, zirconium oxide, silicon carbide, boron carbide, borazone, diboride of rhenium and others. The most durable and well.known material obtained by this method is called win. Its strength on the Rockwell scale is 80–90. Disks, incisors and crowns with a winning attack have been serving for decades, they produce it today.

Temperature and dust are the main problems of diamond processing

With shock or clamping contact, the force of friction of attack and material intensifies. This leads to the formation of high temperature. the cutting segment simply overheat and deforms, losing its qualities. In domestic inexpensive tools with a diamond cutting function, an air duct is often provided, to which a vacuum cleaner is connected. Thus, dust is removed, crumb and air cooling of the tool and contact places occurs.

In order to avoid overheating, machines, machines and some powerful stationary tools require a more advanced cooling system. liquid. They are equipped with water supply, which relieves excess temperature and connects dust. In this case, a continuous organized stream of dirty water is formed, but for construction or production. this is not a problem.

Whatever the disk you choose, remember that you can use it only for its intended purpose. Given its high cost, do not try to cut metal on stone disk. it will quickly deteriorate. Hand cutting corner grinding is a procedure for increased danger, so remember the safety precautions and use personal protective equipment.

Ceramic tiles

Ceramic tiles. fragile material sensitive to impacts and mechanical damage. When laying tiles, you often have to cut, since the material is used for facing, the cutting fishing line for the cutting of the cut should be clear and even. If a crack appears in the process, this is a marriage. It is especially difficult to make holes without chips in icing tiles: one incorrect movement of the master. and the product can be thrown away.

In everyday life for cutting tiles, an angular grinder is usually used. A thin diamond disk is bought for corner grinder. it has a continuous edge with spraying of artificial diamonds. The diameter of the equipment for a hand tool is from 125 to 180 mm. An additional plus is the possibility of figure cutting.

In the professional sphere, tiles and stone.cutting machines are used. Their use allows a minimum to reduce a humanly, increase accuracy and accelerate the workflow repeatedly. The size of cutting circles in ceramics for this equipment is 180-1000 mm. The consumable performs wet cut.

How to choose the right disk?

Depending on the modification of the disk, the angular grinder is able to process a variety of types of materials. metals, wood, porcelain tile, reinforced concrete, natural stone, etc.

What the price of the circle depends on what?

Replaceable elements intended for processing solid materials, as a rule, have diamond spraying, giving the cutting edge a special strength. It is the diamond coating that significantly increases the cost. But they are the most durable and durable, easily cope with complex processing tasks.

A more simplified option is a stone disk designed to saw a small tile. It costs much cheaper, but wears out faster, creates a lot of dust and does not allow to achieve high accuracy of processing.

The final cost of the product is affected by the pricing policy of the manufacturer. Products from such eminent world brands as Hitachi, Bosch, Distar will cost much more than the products of less “promoted” brands.

Professional circles for cutting porcelain tiles with a diameter of 125 mm to 350 mm also differ in high cost. They differ in the maximum duration of the service, excellent quality of abrasive spraying and cutting even if you regularly use. Such nozzles can cut not only tiles, but also marble, granite arrays and even reinforced concrete.

Important! The larger the thickness of the layer of diamond spraying of the circle, the greater the amount of wastewater it is able to process.

Types of discs for cutting porcelain tiles and ceramic tiles

Several types of disks for corner grinder are suitable for cutting the tiles. made of stone or metal with diamond spraying. Several models are distinguished in the line of diamond discs. continuous, segmented, combined. They can be used not only to perform simple cuts, but also for a thinner figure processing of the product.

Stone discs

Disks made of stone have only one obvious advantage. affordable cost. But there are much more disadvantages for nozzles:

Since it is impossible to perform a thin cutting of tiles with stone disks, a lot of dust is formed during operation. The nozzle creates a number of processing restrictions. it is used mainly to perform simple direct cuts. But for a thinner and figure cut, such discs are not suitable.

Another nuance that needs to be taken into account when buying a stone circle is relative fragility. Chips and burrs are often formed on the edge of the cutting element. It is impossible to work with such a disk. when rotation, it can fly to pieces and injure the master. If defects are detected on the edge, the disk must be replaced.

Steel discs

Disks made of steel form a large group of products, which include circles for dry and wet cutting, as well as combined models. Steel discs are characterized by increased strength and durability, and diamond spraying makes them suitable for processing the hardest materials.

Diamond baby is applied by the manufacturer in three methods:

• Silver solder. the cheapest products suitable for use in everyday life. The potential life of the low due to loss of the strength of the solder during heating;
• laser attack. super.strength circles of a high price segment used on an industrial scale. Perfectly cope with processing blanks of any strength;
• Geometric closure. diamond crumbs are introduced into the surface in the process of heating the edge of the disk with electricity. Belong to the average price segment, serve relatively long, which allows us to recommend them to process large volumes of tiles.

Advice! To obtain a flat cut, it is recommended to choose a circle with a thickness of not more than 2 mm with a width of the cutting edge exceeding the thickness of the porcelain.

Segmented dry cutters

Dry cutters are called discs capable of cutting material without water cooling. But it is impossible to work continuously with such a tool-in order to avoid overheating, the master should take breaks for 20-30 seconds that allow the metal to cool.

In segmented dry cutters, functional slots around the perimeter are provided, directed from the cutting edge to the central hole. Thanks to radial cuts, the free expansion of the heated metal and more efficient heat of heat with air cooling are ensured. This allows you to increase the time of continuous rotation-an angular grinder with a segmented disk can work within 1-1.5 minutes with a 20-second pause.

But the devices also have disadvantages-the low quality of the cut and the short service life due to the high probability of chopping.

Continuous dry cutters

Unlike segmented, these circles have an even surface, which makes them universal. A corner grinding with a continuous nozzle can not only be performed, but also process the edge of the tile with the side of the disk. The lack of slots makes a circle unable to continuous work. it can rotate a maximum of 15 seconds, after which a break is required for half a minute. If there is a need to cut the tiles longer, it will be advisable to use water cooling.

There are three options for supplying water to the working area:

• attract an assistant who will pour liquid from a plastic bottle;
• attach a special nozzle to the body;
• With the help of clamps, fasten a reinforced hose to the casing, connected to the water supply.

But water must be used extremely carefully. when the liquid gets under the device case, you can get a shock.

Combined

Combined circles combine the capabilities of dry and wet cutting. This nozzle is something between continuous and segmented disks. In terms of cutting quality, it is inferior to continuous modifications, but wins the segmented. As for the time of continuous work, it requires interruptions more often than segment, but less often than a continuous.

The disadvantage of combined products is that they are clogged faster with small particles, and only silicate brick or concrete is allowed to use the surface to clean the surface.

Applying water cooling in relation to the combined disk is prohibited. It poorly withstands temperature differences, under the influence of the liquid it expands unevenly, which is fraught with a gap.

Disk for thin work

For those tiles where you need to achieve high accuracy and a certain cut configuration, it is recommended to choose the disk more carefully. It is better to use a circle of small thickness. about 1.5 mm. It will facilitate manipulations with a corner grinder, will not make a wide cut and does not damage a fragile tile.

Pay attention to the thickness of the cutting edge. The cutting will turn out to be of high quality only if the edge is a couple of millimeters wider than the thickness of the tile.

The result of the work largely depends on the cutting technique. To create oval forms of corner grinding, short cuts are performed on the tangent to the outer contour, trying to cut off extra sections.

What the price of the circle depends on what

Among domestic manufacturers, it is worth highlighting such as:

Obviously, foreign manufacturers will cost more than domestic due to wrapping for the cost of the brand and transportation. Based on the results of independent testing of manufacturers known on the market, it was Zubrov who showed the results that significantly exceed the indicators of foreign models.

Also, the disk price is also affected by the technology of spraying a diamond abrasive on the cutting edge. The most common technologies are:

• Busty solder. We mentioned these products above, where abrasive chips are soldered to the edge with a silver solder. The technology is cheap and allows you to reduce the cost of models, however, when heated, the solder loses its qualities and diamond spraying quickly wears out. Therefore, the life of the circle is short, but quite suitable for domestic use.
• Geometric closure. In this method, electricity is used to maximize the heating of the edge and diamond sand is tightly soldered to the surface of the circle. The service life of such products is much higher than the previous ones, the price still remains within the available accessibility. Typically, this method is used for combined circles that are suitable for dry and wet cutting.
• Laser attacence. This is a very expensive technology and is used for industrial models. In this circle, you can cut everything from white brick and ending with granite.

Important! Today, the market is filled with frank fakes for well.known brands, so buying a disk for dry cutting of porcelain tiles or tiles, pay attention to the price. For example, a circle from the manufacturer Bosch or Hilti can not cost 900-1200. Make a purchase only at specialized retail outlets or brand representatives.

How to choose the right disk

Based on the above information, we can already choose diamond discs for cutting ceramic tiles and porcelain tile based on our needs. The basic selection rules are as follows:

• If it is necessary to cut porcelain tiles or a large amount of work is ahead of the coolant to the cut, it is better to give preference to segmented dry cutters with deep slots or air cooling holes.
• If you need to work ordinary ceramic tiles (not flooring) with glaze coated, then select continuous cutters with diamond spraying for wet cutting. It is desirable that the thickness of the circle does not exceed 2 mm to reduce the number of chips.

Advice! In order to make the cut as even as possible, choose a continuous disk with a stir of spraying slightly more than the thickness of the tile itself. It is advisable to soak the tile in front of the cut in the water, this is not required for porcelain border.

• Using a corner grinder or home machine, make sure that the circle of the disk does not exceed the circumference of the protective casing on the equipment. The landing hole must correspond to the diameter on the planting washer of the corner grinder or machine.

Important. Each circle has a marking from the manufacturer on which the workplaces of the disk are indicated. The revolutions of your tool should be adjusted to this circle. If the revolutions on the machine or corner grinder are not adjusted, then select the model under the revolution of the tool.

The photo shows a typical marking on cutting models. It indicates the maximum speed that is not recommended to exceed to avoid overheating of the surface. The external and planting diameter of the product is also indicated, which should coincide with the parameters of your machine or angular grinder. Also pay attention to the height of the cutting edge and its thickness. When choosing a diamond disk for cutting porcelain tiles or tiles, try to put on the product so that the height of the edges of the spraying is equal or more than the thickness of the tile. When working with a circle for cutting porcelain tiles or tiles, it is imperative to have protective glasses, a respirator, gloves made of dense fabric and a headdress that covers the hair.

Criteria for choosing diamond discs

Cooling fluid must be supplied to the site. If you still need to make dry cutting (for example, using an angular grinder), use diamond circles with ventilation slots that provide disk cooling.

To carry out draft work with strong porcelain tiles, the use of segment diamond circles is permissible. Most of these discs are universal and suitable for processing a variety of materials (in t. h. concrete).

For cutting the glazed tiles, ultra.thin circles with a continuous edge are perfect that do not leave chips on the glaze.

Thin and fragile ceramic tiles are best treated with diamond discs, the thickness of which does not exceed 1.5 mm.

To achieve maximum cutting accuracy, the thickness of the tile should be slightly smaller (a couple of millimeters) than the height of the diamond edge of the disk.

Diameter. 115 mm | Landing hole. 22.2 mm | Type of edge. continuous | The height of the diamond edge. 7 mm

Diameter. 125 mm | Landing hole. 22.2 mm | Type of edge. continuous | The thickness of the diamond edge. 1.1 mm

Diameter. 115 mm | Landing hole. 22.2 mm | Type of edge. continuous | The thickness of the diamond edge. 2.2 mm

Diameter. 125 mm | Landing hole. 22.2 mm | Type of edge. continuous | The thickness of the diamond edge. 1.4 mm

Rules for the operation of cutting circles

Here are a few simple rules that will help to make the operation of diamond circles as long and productive as possible:

Before starting work, do not forget to check the integrity of the circle. If significant defects are detected on the case or disk segments, its use can be dangerous.

Each disk has the maximum rotation speed indicated by the manufacturer, which should not be exceeded even when working with a more powerful tool. Compliance with the recommended speed mode contributes to the maximum cut quality and the long service life of the equipment.

The edge of the cutting disk should not be rubbed against the protective box of the tool.

When cutting porcelain tiles, it is not necessary to exert additional pressure on the cutter, the power of the tool itself should be sufficient.

When cutting without cooling, it is recommended to take small breaks every 1.5-2 minutes. This will help to avoid overheating and extend the service life of both the diamond circle and equipment.

You can familiarize yourself with the full range of diamond disks for tiles in our online store. The company “Diam Almaz” implements the equipment of well.known manufacturers. Delivery in all questions remained? Call! The call is free!

We will bring the line

They wanted to briefly tell you how to choose the right diamond discs for cutting, but it turned out such a rather big educational program, almost an article in the encyclopedia.

If you do not go deeper, then when choosing discs you need to take into account the following: