DIY tiller travel reducer

Cutters

The main task of the cultivator cutters is to kill weeds. Cutting elements are also capable of plowing the soil, mixing the soil layers and leveling the surface of the garden.

Cutters are especially useful when cultivating clay, wet or hard substrates. They are often used for garden work in virgin lands or pastures.

Due to the simplicity of the design, you can assemble the cutting element yourself. Before that, you need to draw up drawings or find a ready-made diagram, which indicates the dimensions, the required amount of materials and elements.

Experts do not recommend making cutters with a diameter greater than 50 cm.

By creating a plow with your own efforts, you can achieve those operating parameters that are necessary for field conditions. These include:

  • Blade angle.
  • Quality and depth of soil cultivation.
  • Capture area.
  • Efficiency.

The required plow design is selected depending on the power of the machine. In the manufacturing process, you need to use high-quality materials that can withstand heavy loads and at the same time do not degrade performance.

How to make different elements

To expand the functionality of the cultivator, additional attachments are put on it. For the manufacture of such nozzles, diagrams and drawings are used.

tiller, travel, reducer

Wheels

On a homemade motor-cultivator, you can put wheels from an old tiller, moped, bicycle or other vehicle with suitable dimensions.

Engine

When designing a homemade motor-cultivator, some get by with a motor scooter or moped drive. But to assemble a more efficient tiller, the power of the moped engine will not be enough. It will require a 16-18 hp diesel engine from a motorcycle. It is “adjusted” to the desired parameters, carrying out a number of alterations.

First, the cooling system is rebuilt into an active air one, in order to improve the technical performance of motor vehicles. This is easily done with a 12 volt electric motor with a small iron impeller. Along the way, they replace the valve with a petal, which helps to facilitate starting, increase traction and reduce fuel consumption.

The prepared engine is mounted in rigid clamps. They are pre-welded to the front of the homemade frame, then securely bolted together (the whole process is well shown in the video).

Be sure to make sure that the clamps cover the neck of the output shaft of the tiller diesel engine and hold it firmly.

A lever is attached to the gearbox of the homemade device, which is easy to make from an iron bar by welding a ball at the end. The length of the handle is left such that, being behind the control handles of the tiller or motor-cultivator, you can easily reach it.

Further, for homemade products, an air purification filter is assembled using available materials, for example, a tin can, a metal tube. Then the fuel tank of the home-made motor unit is prepared. You can make it yourself from any sealed container or take it from a failed motorcycle.

Inexpensive device with great functionality

A home-made tiller or a motor-cultivator is an economical and very useful motor unit in the household. He is able to perform all kinds of agricultural operations, thereby freeing a person from tedious physical labor. In the video below, you can see all the functionality of this wonderful machine.

Such homemade products are applicable not only as an assistant in agricultural work. They are successfully used when cleaning the local area, and in winter. for clearing snow. If you make a high-quality homemade tiller or motor-cultivator, then the operating parameters of the homemade product will be no worse than that of an expensive factory analogue.

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Chassis

Wheels with a diameter of up to 10 inches, taken from decommissioned agricultural vehicles, motor-carriages, are best suited to a diesel tiller with a creeper made with one’s own hands. Sometimes they take from passenger cars if you need to increase the cross-country ability of home-made equipment. And when operating the tiller on heavy soils, they are replaced with iron ones (how they manifest themselves in practice, you can watch the video).

When creating a homemade motor-cultivator, instead of wheels, a rotary tiller is installed for the possibility of digging and loosening the soil. Thanks to the use of such a soil conditioner, there is no compaction of the soil, on which the motor-cultivator has recently passed.

1 and 2. wheels; 3. gear; 4. driving shaft; 5. reducer; 6. driving gear; 7. bushing; 8. locking screw; 9. drive shaft housing; 10. axle box flange; 11. nut and bolt М-8; 12. slotted bushing; 13. shaft; 14. nuts М-14; 15. washer; 16. stuffing box; 17 and 18. wheel bearings; 19. motor.

In the manufacture of the axis of the cultivator, homemade products are recommended to use a monolithic piece of steel. A welded pipe will not work as it may not be able to withstand the load.

Homemade Rotary CULTIVATOR For TRIMMER !?

ATV

It is quite possible to build an ATV from a tiller. It will not have the power and characteristics of a real analogue, but it will improve the maneuverability and cross-country ability of the vehicle. Landing on such a machine will become not a motorcycle, but an automobile type. No special wheels are required. It will be enough to choose suitable elements from a passenger car, which can be equipped with wide-profile passable rubber. If desired, the tiller can be converted into various vehicles. At the same time, the selection of materials and the time spent will not particularly affect the financial budget and time costs.

Frame part

First, you will need to strengthen the load-bearing part by installing an additional pair of wheels. From materials you will need corners or a metal pipe. The section of the workpiece used must correspond to the expected loads. Do-it-yourself tiller rework begins with cutting frame blanks using an “angle grinder” into pieces of the required length. The elements are connected to each other by bolting or welding.

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It is advisable to immediately install a device for additional attachments on the frame. The structure can be fixed both at the front and at the back. The welded hitch allows you to work with trailed devices.

Running system

The tiller conversion kit includes two ready-made front wheel hubs. The front pair is fixed with a metal pipe corresponding to the axial width, and the hubs are attached to it.

Features of the

Among domestic units for transformation and improvement, the following brands of tillers are suitable:

  • “Agro”.
  • MTZ.
  • “Neva”.
  • “Zubr”.
  • “Centaur”.

For alteration of these brands of tillers, it will not be difficult to find ready-made kits that allow you to quickly and efficiently convert the unit into a small tractor.

Among the specified types, only the “Agro” technique has some design flaws. The main one is the low fracture strength of the axis. This parameter does not affect the functionality of the tiller, however, when converting it into a mini-tractor with your own hands, this nuance causes an additional load on the connecting beam. In this regard, during the transformation, it will be necessary to strengthen the node in question.

Assembly guide

Converting a tiller into a tractor begins with the preparation of the necessary parts and tools. Ready-made kits are available for this procedure.

tiller, travel, reducer
  • Welder.
  • Drill.
  • Set of drills.
  • Keys.
  • Screwdriver set.
  • Saw type angle grinder.
  • Fasteners.

Before starting work, you should complete a diagram or drawing of the proposed object. This avoids design errors and saves time. Then you can start assembling.

Other equipment

After assembling the main structure, a brake block and a hydraulic distributor are mounted, interacting with the attachment. In the case of vehicles moving on public roads, it makes sense to install headlights and turn signals.

To give the car originality and aesthetics, you can equip it with upholstery, sun visors and other exterior elements. After running in the tractor, check it in work on the field or summer cottage.

Making an all-terrain vehicle

It is quite possible to make a swamp or a snowmobile out of a tiller. They are almost identical in design. It is important that the machinery has minimal ground pressure. This will require the use of specific wheels with a wide profile. Low pressure wheels or parts of caterpillar tracks, for example from the Buran snowmobile, are used as suitable elements. This solution makes it possible to place standard automotive counterparts in the elements. After inflating the tires, the lugs dig into them firmly.

“Centaur”, “Agro”, “Zubr

the tiller “Centaur” is ranked among the agricultural machinery of the professional direction. It is great for transforming into a tractor. The result is a reliable machine with high performance and wide functionality. It is worth noting that the diesel engine of the unit produces 9 horsepower. Tiller conversion kit includes a metal profile frame, an extra pair of wheels and a driver’s seat. The resulting equipment can be supplemented with a trailed cart, plow, blade and other attachments.

To transform the Zubr tiller into a mini-tractor, you will need the following elements:

  • Hydraulic unit to ensure the operation of attachments.
  • Additional two wheels. You can borrow them from a passenger car.
  • Brake system and steering column.

What is a creeper and what is it for?

Garden equipment can be made even more efficient and functional by using additional equipment with it. Such devices include a creeper for a motor cultivator. This kind of product is easy enough to make yourself, as a result of which you will receive an effective tool that helps to reduce the speed of the cultivator.

Most often, the creeper is used in tandem with pneumatic wheels. A little less often the equipment is used together with wheels equipped with grousers. This helps to significantly improve the adhesion of the cultivator to the soil, which is often required in very loose and soft soil conditions.

Slightly reducing the speed of the cultivator is often required in the case when the operator needs to direct the power of the cultivator not to its speed indicators, but to increase the torque or increase the tractive effort.

In conclusion

In a logical solution to reduce the speed of the power unit at the level of maximum speed and productivity, creeper creepers of motor cultivators and agricultural units are focused on reducing the power used. At the same time, the general working capabilities are preserved, and the process does not stall or slow down.

Do-it-yourself creeper for a tiller: step-by-step instructions, principle of operation, tips

Small-scale mechanization in modern agriculture is an indispensable thing for most processes. A self-made creeper for a tiller makes it possible to optimize the cultivation and hilling of a personal plot or farm plots. The step-down block serves as a power converter of the units, saving the resource of the device and the costs of its operation.

Do it yourself

How to make a creeper for a tiller with your own hands? The mechanism is very similar in design to a gearbox. Its inclusion in the work of the tiller redistributes part of the tractive effort to additional attachments. The work on the manufacture of the device can be conditionally divided into several stages:

Advice. You should take up the manufacture of home-made devices only if you have experience and when assembling, strictly adhere to the algorithm of the necessary operations.

DIY creeper for tiller “Neva

On this unit, craftsmen put a device that combines gear, chain and worm gear. This feature is due to the fact that the distance between the clutch axes depends on the working module and the number of teeth. In a chain drive, the distance is adjusted by adding or subtracting links.

When designing a tiller, developers do not always take into account the optimal location and interaction of all coupled units. It is often required to incorporate intermediate parts, such as a transfer element, into the design. This option is quite within the power of the chain drive, which compensates for the distance when traction is transformed from the gears or “worm” to the wheel shaft.

Creeper manufacturing principle

The design and principle of operation of a creeper for a tiller is very similar to an ordinary gearbox. The travel reducer allows you to direct the force of the tiller’s power unit to increase the efficiency of the attachments used.

Today, every farmer can purchase a creeper for a tiller, however, due to the high cost of some equipment models, many enthusiasts prefer to make mechanisms with their own hands.

To work on assembling the unit, you will need to prepare:

  • intact generator housing;
  • flange bearing;
  • rotary shaft;
  • small bevel gear;
  • steel sheet;
  • pulley and screws;
  • metal pipe.

Making a homemade travel reducer is not difficult. However, farmers who are inexperienced in the work may face certain difficulties. In this case, you should be patient and strictly follow the assembly algorithm.

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DIY creeper for tiller

Auto mechanic specializing in agricultural machinery

The time has passed when it was necessary to spend almost the whole day on cultivating a small plot of land and work for wear and tear. Well, who had a tiller. everyone in the neighborhood envied such a master. This is not the case now. The motorized agricultural mini-machinery occupies a leading position in terms of the number of sales. The additional equipment used in the tillers and the power of the mini-tractor allow you to successfully process large areas of personal plots. Extra strength is required when working on heavy soils. For this, a reduction gear or the so-called tiller creeper is widely used.

They are installed together with pneumatic wheels and are practically not used on a wheelset with grousers. Reducing the rpm and speed of the tiller movement increases the tractive effort of the unit. It will not be difficult to make it yourself.

The creeper will allow your cultivator to cultivate any soil

Tiller travel reducer. the purpose of the mechanism

A modern household tiller is a multifunctional unit, the device of which consists of all the parts and mechanisms necessary for operation. If necessary, the tiller’s design can be completed with additional elements, one of which is a tiller creeper. Let’s talk in more detail about the functions of this mechanism, as well as the peculiarities of making it with our own hands.

Each, without exception, tiller can be modified, subject to the availability of desire and a suitable mechanism. These mechanisms include a creeper. This element has a very simple design, but it can bring a lot of benefits to the farmer.

At its core, a tiller travel reducer is a special gearbox, the function of which is to reduce the number of revolutions generated by the engine in order to increase the potential thrust of the tiller and transfer torque to the shaft with cutters and the wheels of the unit. This gives the tiller enough traction for efficient plowing of virgin lands, areas with heavy clay soils and high weed beds. over, the entire soil treatment process is carried out at low engine speeds, which saves fuel. The creeper is mounted in a special “socket” mounted on the tiller body. During installation, the shafts of the wheel axles and the gearbox of the unit are connected to the mechanism.

Most tiller manufacturers advise using a creeper when the agricultural implement is used with a potato digger, hiller, snow plow, trailer, mower and adapter.

Creeper manufacturing principle

The design and principle of operation of a creeper for a tiller is very much like an ordinary gearbox. The travel reducer allows you to direct the force of the tiller’s power unit to increase the efficiency of the attachments used.

Homemade tiller extension for my suzuki outboard

Today, every farmer can purchase a creeper for a tiller, however, due to the high cost of some equipment models, many enthusiasts prefer to make mechanisms with their own hands.

To work on assembling the unit, you will need to prepare:

  • intact generator housing;
  • flange bearing;
  • rotary shaft;
  • small bevel gear;
  • steel sheet;
  • pulley and screws;
  • metal pipe.
tiller, travel, reducer

Making a homemade travel reducer is not difficult. However, farmers who are inexperienced in the work may face certain difficulties. In this case, you should be patient and strictly follow the assembly algorithm.

How to make a creeper for a tiller with your own hands?

The preparatory stage does not end with the assembly of all the necessary equipment. To make the work go faster, and in the process of its execution it was possible to avoid mistakes, you will need to study the drawings. They must indicate the places of installation of individual parts and the methods of their fastening in the structure.

The further assembly sequence is as follows:

  • The main element of the manufactured travel reducer is its body. It is on its condition that the efficiency of the finished mechanism depends, as well as the ratio of shafts, axles and the alignment of bearings. It is best to use sheet metal to make the enclosure. In this case, one of the walls of the homemade case must be removable. this will facilitate the maintenance of the mechanism. It is possible to simplify the manufacture of this element if you use a ready-made housing from the generator to assemble the creeper;
  • Assembly pipes are used instead of bearing seats. In this case, the diameter of the inner cavity of the pipes used must be equal to the diameter of the outer cavity of the bearings. When assembling, they should be set in a suitable position and secured by welding;
  • Shafts can be made using hardened steel round bars. The rolled products used will need to be machined to a suitable diameter, as well as grooves and collars. After that, you will need to carefully process the grooves in the key using a milling machine. When the creeper operates on the tiller, the installed shafts will rotate in tandem with the sprockets, and transmit the torque generated by the motor through the chain and key;
  • The bearings in the structure will act as supports for the shafts used. They will be subject to a significant load, therefore, the efficiency and durability of the creeper for the tiller depends on the correct bearings. It is best to use radial bearings for assembly. they do not need special maintenance and frequent replacement;
  • The chain and sprocket will need to be purchased separately, since it will take a lot of time and effort to make these parts yourself. The video will tell in detail about the manufacture of the creeper.

Having completed the manufacture of a homemade creeper, it will need to be installed on the tiller frame and tested. If, when testing the mechanism, creaking sounds are heard from its seat, then you need to stop work and check the quality of its fixation on the frame. After fixing the bolts, you can continue to further check the creeper.

When using the travel reducer on the tiller, it should be remembered that this mechanism is, first of all, a reducer that allows you to reduce the tiller speed. Accordingly, he needs constant lubrication. For its proper operation, it is necessary to use ordinary transmission oil, which must be changed at least 1 time in 70-100 hours of tiller operation.

The creeper made in this way is suitable for mounting on the famous brand Neva Tilleri. Due to the simple design of the units of this brand, there should not be any problems with the installation of the travel reducer.

The purpose of the creeper

tiller can be made more functional and efficient to use if additional tools are applied. For example, a homemade creeper for a tiller can be made in just a few hours, but there will be a lot of benefits from this device. Lugs are also very popular, which makes it possible to significantly increase traction with the soil, and this is very convenient at the stage of plowing the land or harvesting.

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It will be about creeper creepers, which are an attachment tool for any tiller. At the stage of using the tiller, situations may arise when it is necessary to achieve a decrease in travel speed. This will be necessary when the working speed of the tiller is much lower than the transport speed. The use of a creeper makes it possible to increase the torque as well as the tractive effort.

Getting started assembling

At the initial stage, we make calculations so that it becomes possible to determine the body for this tool. You can also use a factory part from the domestic heavy motorcycle “Ural”. In the calculations, you should determine the power, the torque indicator, as well as the revolutions per minute.

Now we begin to cut out the shell of the two bearings for the drive shaft, which will drive the gear. At this stage, you need to take into account the diameter of the gearbox.

Then we select suitable bearings. The flange needs to be placed on the other side of our gearbox. There must be a steel washer inside. Now we select the driven shaft, where the gear will be fixed. Our homemade product must be connected to the shaft of the rotary generator, as well as the transmission mechanism. Now it only remains to fix the pulley to the driven shaft using a nut and a spring washer.

The essence of the structure and the principle of manufacturing

  • the whole body from the generator;
  • flanged bearing;
  • rotor shaft;
  • bevel gear;
  • steel;
  • screws;
  • pulley.

It is not difficult to make a creeper for a tiller on your own, however, people who have not previously encountered such work may experience a number of difficulties. You need to be patient and show the utmost care to achieve the desired result.

Tiller creeper: purpose and manufacturing methods

We all know that agricultural work is very difficult and takes a lot of energy, but using a tiller will greatly simplify the work. A wide range of tasks can be solved using this technique. For example, it will be possible to carry out various land works, transport goods, procure animal feed and even remove snow. Many people who once worked with a tiller will never want to pick up a shovel again.

Bottom line: effective modernization

At this point, the assembly process can be considered complete, since the travel reducer is ready for use on any modern tillers.

In fact, there is no difficulty in creating this additional equipment, since all the parts can be taken from common techniques. As a result, your tiller will be prepared for work in difficult conditions, and now he will not be afraid of hard ground at all. It will be possible to channel the full potential of this technique in the right direction.

Such a self-assembled device will constantly require attention to itself, which will avoid breakdowns. To do this, you need to timely diagnose and lubricate all rubbing parts.

Design features of the device

  • The whole generator body;
  • Rotor shaft;
  • Flange bearing;
  • Bevel gear;
  • Steel parts;
  • Screws;
  • Pulley.

Making a travel reducer for a motor cultivator with your own hands is quite simple. In order to avoid typical mistakes, be sure to make drawings in which you will need to indicate the dimensions and material of the parts and the sequence of their fastening.

Creeper for a motor cultivator. do it yourself

The advent of motorized cultivators has greatly simplified the life of every farmer. With their help, land owners were able to plant and harvest crops, take care of plants and perform a number of other works, saving their time and energy.

What is a creeper and what is it for?

Garden equipment can be made even more efficient and functional by using additional equipment with it. Such devices include a creeper for a motor cultivator. This kind of product is easy enough to make yourself, as a result of which you will receive an effective tool that helps to reduce the speed of the cultivator.

Most often, the creeper is used in tandem with pneumatic wheels. A little less often the equipment is used together with wheels equipped with grousers. This helps to significantly improve the adhesion of the cultivator to the soil, which is often required in very loose and soft soil conditions.

Slightly reducing the speed of the cultivator is often required in the case when the operator needs to direct the power of the cultivator not to its speed indicators, but to increase the torque or increase the tractive effort.

Self-assembly of the travel reducer

Having all the necessary parts, you can start assembling the travel reducer with your own hands. In order for the finished design to cope well with its functions, one should act clearly according to the algorithm described below:

  • First, do all the necessary calculations so that the result of the work is a well-balanced structure. As a generator, you can take an element from the domestic Ural motorcycle;
  • The main thing that is required from the device is high power and stable torque;
  • Next, start cutting out the shell of the two bearings that will be required for the drive shaft. It will start the gear. When working, take into account the diameter of the gearbox;
  • Then you need to decide on the bearings. The flange must be on the opposite side of the gearbox. There should be a metal washer inside it;
  • Next, install the driven shaft on which the gear will stand. The product must be connected to the shaft of the rotary generator and the transmission mechanism;
  • At the end, you will need to secure the pulley with the driven shaft using a spring nut and washer.

Having made a creeper, it will need to be tested. To check the device, it should be connected to the implement hitch, and the wheels for the cultivator should be installed. If you did everything correctly, then the wheels will spin slowly, while the cultivator itself will be pressed to the ground.

When choosing wheels for a motor-cultivator that will work in tandem with a travel reducer, you need to pay great attention to their diameter. You do not need to choose too large parts so as not to load the motor of the unit. Wheels with a diameter of 25 to 30 cm will be optimal.

If home-made devices are planned to be used in tandem with other attachments, for example, for a plow, then creepers must have sufficient power to press the equipment to the soil. Be sure to take this into account when preparing spare parts for the manufacture of the device.